Toyota Sienna Service Manual: Installation

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH

(a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts.

Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)

HINT: Tighten the stud bolts in the order shown in the illustration.

(b) Install the compressor and magnetic clutch with the 2 bolts and the 2 nuts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)

HINT: Tighten the bolts and nuts in the order shown in the illustration.

(c) Connect the 2 clamps and wire harness.

(d) Connect the connector.

2. INSTALL SUCTION HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil: ND-OIL 8 or equivalent

(c) Install the O-ring onto the suction hose subassembly.

(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil: ND-OIL 8 or equivalent

(c) Install the O-ring onto the discharge hose subassembly.

(d) Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

4. INSTALL RADIATOR AND FAN ASSEMBLY

(See page CO-39)

5. INSTALL V-RIBBED BELT (See page EM-7)

6. INSTALL FRONT FENDER APRON SEAL RH (See page EM-62)

7. INSTALL FRONT WHEEL RH

8. CHARGE WITH REFRIGERANT (See page AC-173)

9. WARM UP ENGINE

10. INSPECT FOR REFRIGERANT LEAK (See page AC- 173)