Toyota Sienna Service Manual: Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts.
Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)
HINT: Tighten the stud bolts in the order shown in the illustration.
(b) Install the compressor and magnetic clutch with the 2 bolts and the 2 nuts.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
HINT: Tighten the bolts and nuts in the order shown in the illustration.
(c) Connect the 2 clamps and wire harness.
(d) Connect the connector.
2. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose subassembly.
(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose subassembly.
(d) Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
4. INSTALL RADIATOR AND FAN ASSEMBLY
(See page CO-39)
5. INSTALL V-RIBBED BELT (See page EM-7)
6. INSTALL FRONT FENDER APRON SEAL RH (See page EM-62)
7. INSTALL FRONT WHEEL RH
8. CHARGE WITH REFRIGERANT (See page AC-173)
9. WARM UP ENGINE
10. INSPECT FOR REFRIGERANT LEAK (See page AC- 173)
Reassembly
1. INSTALL MAGNETIC CLUTCH ASSEMBLY
(a) Install the magnetic clutch stator while aligning the
protrusion on the stator with the notch on the air
compressor assembly as shown in the illustration ...
Condenser
COMPONENTS
...
Other materials:
Inspection
1. INSPECT VENTILATION VALVE
(a) Install a clean hose to the ventilation valve.
(b) Check the ventilation valve operation.
(1) Blow air into the cylinder head side, and check
that air passes through easily.
NOTICE:
Do not suck air through the valve.
Petroleum substances i ...
Wrong Disc/ Disc cannot be Read
DTC 44-41 Wrong Disc
DTC 44-42 Disc cannot be Read
DESCRIPTION
DTC No.
DTC Detecting Condition
Trouble Area
44-41
An unsuitable disc is inserted
DVD
Television display assembly
44-42
The disc cannot be read.
IN ...
For driver side
ON-VEHICLE INSPECTION
1. INSPECT AIR MIX CONTROL SERVO MOTOR
(a) Remove the air mix control servo motor.
(b) Connect the positive (+) lead from the battery to
terminal 4 and negative (-) lead to terminal 5, then
check that the lever turns to "COOL" side smoothly.
(c) Connect ...
