Toyota Sienna Service Manual: Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts.
Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)
HINT: Tighten the stud bolts in the order shown in the illustration.
(b) Install the compressor and magnetic clutch with the 2 bolts and the 2 nuts.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
HINT: Tighten the bolts and nuts in the order shown in the illustration.
(c) Connect the 2 clamps and wire harness.
(d) Connect the connector.
2. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose subassembly.
(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose subassembly.
(d) Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
4. INSTALL RADIATOR AND FAN ASSEMBLY
(See page CO-39)
5. INSTALL V-RIBBED BELT (See page EM-7)
6. INSTALL FRONT FENDER APRON SEAL RH (See page EM-62)
7. INSTALL FRONT WHEEL RH
8. CHARGE WITH REFRIGERANT (See page AC-173)
9. WARM UP ENGINE
10. INSPECT FOR REFRIGERANT LEAK (See page AC- 173)
Reassembly
1. INSTALL MAGNETIC CLUTCH ASSEMBLY
(a) Install the magnetic clutch stator while aligning the
protrusion on the stator with the notch on the air
compressor assembly as shown in the illustration ...
Condenser
COMPONENTS
...
Other materials:
If a warning light turns on
or a warning buzzer
sounds
Calmly perform the following actions if any of the warning lights
comes on or flashes. If a light comes on or flashes, but then
goes off, this does not necessarily indicate a malfunction in the
system. However, if this continues to occur, have the vehicle
inspected by your Toyota dealer.
Warnin ...
Turning on the high beam headlights
With the headlights on, push
the lever away from you to turn
on the high beams.
When the light switch is in
position, the Automatic High Beam
system will be activated.
Pull the lever toward you to the
center position to turn the high
beams off.
Pull the lever toward you and ...
Installation
1. INSTALL REAR NO. 2 SEAT ASSEMBLY
Lock the seat leg rear to the floor striker.
Lock the seat leg front to the floor striker.
Install the rear No. 2 seat assembly with the 6 bolts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
NOTICE:
Tighten the bolts in the order sho ...
