Toyota Sienna Service Manual: Inspection
1. INSPECT OIL PUMP RELIEF VALVE
(a) Coat the relief valve with engine oil and check that it falls smoothly into the valve hole under its own weight.
If the valve does not fall smoothly, replace the relief valve. If necessary, replace the oil pump assembly.
2. INSPECT OIL PUMP ROTOR SET
(a) Install the rotors to the timing chain cover with the rotors' marks facing outward. Check that the rotors rotate smoothly.
(b) Check the tip clearance.
(1) Using a feeler gauge, measure the clearance between the drive and driven rotors, as shown in the illustration.
Tip clearance 
If the clearance is greater than the maximum, replace the drive and driven rotors.
(c) Check the side clearance.
(1) Using a feeler gauge and precision straightedge, measure the clearance between the rotors and precision straightedge, as shown in the illustration.
Side clearance 
If the side clearance is greater than the maximum, replace the timing chain cover.
(d) Check the body clearance.
(1) Using a feeler gauge, measure the clearance between the timing chain cover and driven rotor, as shown in the illustration.
Body clearance
If the body clearance is greater than the maximum, replace the timing chain cover.
Disassembly
1. REMOVE OIL PUMP RELIEF VALVE
(A) using a 27 mm socket wrench, remove the relief
valve plug.
(B) remove the valve spring and oil pump relief valve.
2. REMOVE OIL PUMP COVER
(a) Remove ...
Reassembly
1. INSTALL OIL PUMP COVER
(a) Coat the drive and driven rotors with engine oil and
place them into the timing chain cover with the
marks facing outward (oil pump cover side). Check
that the ro ...
Other materials:
Removal
1. SEPARATE BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE COWL SIDE TRIM BOARD LH
4. REMOVE INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY
LOWER LH
(a) Remove the 2 bolts and instrument panel finish
panel sub-assembly lower LH.
5. REMOVE INSTRUMENT PANEL SAFETY PAD
INSER ...
Installation
1. INSTALL CRANKSHAFT POSITION SENSOR
Apply a light coat of engine oil to the O-ring on the
crankshaft position sensor.
Install the crankshaft position sensor with the bolt.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
Connect the crankshaft position sensor connector.
...
Back door courtesy switch
INSPECTION
1. BACK DOOR LOCK ASSEMBLY (WITH OUT POWER BACK DOOR)
Inspect back door courtesy light switch operation.
Check that there is resistance between the
terminal 5 and the terminal 6 when the back
door is open and closed.
Resistance:
Back door is open:
10 k& ...
