Toyota Sienna Service Manual: Inspection
1. INSPECT OIL PUMP RELIEF VALVE
(a) Coat the relief valve with engine oil and check that it falls smoothly into the valve hole under its own weight.
If the valve does not fall smoothly, replace the relief valve. If necessary, replace the oil pump assembly.
2. INSPECT OIL PUMP ROTOR SET
(a) Install the rotors to the timing chain cover with the rotors' marks facing outward. Check that the rotors rotate smoothly.
(b) Check the tip clearance.
(1) Using a feeler gauge, measure the clearance between the drive and driven rotors, as shown in the illustration.
Tip clearance 
If the clearance is greater than the maximum, replace the drive and driven rotors.
(c) Check the side clearance.
(1) Using a feeler gauge and precision straightedge, measure the clearance between the rotors and precision straightedge, as shown in the illustration.
Side clearance 
If the side clearance is greater than the maximum, replace the timing chain cover.
(d) Check the body clearance.
(1) Using a feeler gauge, measure the clearance between the timing chain cover and driven rotor, as shown in the illustration.
Body clearance
If the body clearance is greater than the maximum, replace the timing chain cover.
Disassembly
1. REMOVE OIL PUMP RELIEF VALVE
(A) using a 27 mm socket wrench, remove the relief
valve plug.
(B) remove the valve spring and oil pump relief valve.
2. REMOVE OIL PUMP COVER
(a) Remove ...
Reassembly
1. INSTALL OIL PUMP COVER
(a) Coat the drive and driven rotors with engine oil and
place them into the timing chain cover with the
marks facing outward (oil pump cover side). Check
that the ro ...
Other materials:
Check that initialization has been completed
(a) Confirm that the data of tire pressure of all tires are
displayed on the intelligent tester screen.
Tester Display
Measurement Item/Range
Normal Condition
Diagnostic Note
TIREPRESS1
ID1 tire inflation pressure (Absolute
pressure) /
min.: 100 kPa (1 kgf/cm2, 14 ...
Reassembly
1. INSTALL UNDERDRIVE CLUTCH DRUM O-RING
(a) Coat a new O-ring with ATF, and install it to the
underdrive clutch drum.
NOTICE:
Make sure that the O-ring is not twisted or
pinched.
2. INSTALL UNDERDRIVE CLUTCH PISTON SET
(a) Coat the underdrive clutch piston with ATF, and
install it t ...
Removal
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE COWL SIDE TRIM BOARD LH
4. REMOVE INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY
LOWER LH (See page IP-6)
5. REMOVE REAR DOOR SCUFF PLATE RH
6. REMOVE REAR DOOR SCUFF PLATE LH
7. REMOVE FRONT SEAT ASSEMBLY LH
HI ...
