Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL OIL PUMP COVER

INSTALL OIL PUMP COVER

(a) Coat the drive and driven rotors with engine oil and place them into the timing chain cover with the marks facing outward (oil pump cover side). Check that the rotors rotate smoothly.

INSTALL OIL PUMP COVER

(b) Install the oil pump cover with the 8 bolts.

Torque: 9.1 N*m (93 kgf*cm, 81 in.*lbf)

Bolt length

2. INSTALL OIL PUMP RELIEF VALVE

 INSTALL OIL PUMP RELIEF VALVE

(a) Coat the oil pump relief valve with engine oil.

(b) Insert the relief valve and relief valve spring into the oil pump cover hole.

(c) Using a 27 mm socket wrench, install the plug.

Torque: 49 N*m (500 kgf*cm, 37 ft.*lbf)

Inspection
1. INSPECT OIL PUMP RELIEF VALVE (a) Coat the relief valve with engine oil and check that it falls smoothly into the valve hole under its own weight. If the valve does not fall smoothly, rep ...

Installation
1. INSTALL TIMING CHAIN CASE OIL SEAL (a) Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge. SST 09223-22010, 09506-35010 NOTICE: Keep the ...

Other materials:

Installation
1. INSTALL TRANSFER ASSEMBLY (a) Apply sealant 1281 to the transaxle assembly and transfer assembly in continuous beaded from of 1.2 mm diameter as shown in the illustration. NOTICE: Wipe any grease off from the attaching surfaces. Install it within 10 minutes after applying the se ...

Terminals of ECU
1. INSTRUMENT PANEL JUNCTION BLOCK (MULTIPLEX NETWORK BODY ECU)  Disconnect the B6, B7 and B9 ECU connectors. Disconnect the 1A, 1C, 1K, 1L and 1P J/B connectors. Check the voltage or resistance according to the value(s) in the table below (wire harness side connector). ...

Differential oil
Adjustment 1. INSPECT DIFFERENTIAL OIL (a) Stop the vehicle on the level place. (b) Remove the differential filler plug and gasket. (c) Check that the oil surface is within 5 mm (0.20 in.) from the lowest position of the inner surface of the differential filler plug opening. NOTICE: ...

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