Toyota Sienna Service Manual: Inspection
1. Inspect generator clutch pulley
(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.
If the result is not as specified, replace the clutch pulley.
2. Remove generator drive end frame bearing
(a) Check that the bearing is not rough or worn.V
Ok: the bearing rotates smoothly.
If the bearing does not rotate smoothly, replace the bearing.
3. Inspect generator brush holder assembly
(a) Using vernier calipers, measure the length of the exposed brushes.
Standard exposed length: 9.5 to 11.5 mm (0.374 to 0.453 in.) Minimum exposed length: 4.5 mm (0.177 in.) If the exposed length is less than the minimum, replace the brush holder assembly.
4. INSPECT GENERATOR ROTOR ASSEMBLY
(a) Check that the generator rotor bearing is not rough or worn.
If necessary, replace the generator rotor assembly.
(b) Check the generator rotor for an open circuit.
(1) Using an ohmmeter, measure the resistance between the slip rings.
Standard resistance
If the result is not as specified, replace the generator rotor assembly.
(c) Check the rotor for a short to ground.
(1) Using an ohmmeter, measure the resistance between the slip ring and rotor.
Standard resistance 
If the result is not as specified, replace the generator rotor assembly.
(d) Using vernier calipers, measure the slip ring diameter.
Standard diameter: 14.2 to 14.4 mm (0.559 to 0.567 in.) Minimum diameter: 14.0 mm (0.551 in.)
If the diameter is less than the minimum, replace the generator rotor assembly.
Disassembly
1. REMOVE GENERATOR CLUTCH PULLEY
(A) using a screwdriver, remove the generator pulley
cap.
(b) Set SST (A) and (B).
SST 09820-63020
(c) Clamp SST (A) in a vise.
NOTICE:
...
Replacement
1. REPLACE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the
drive end frame.
(b) Using SST and a hammer, tap out the drive end
frame bearing from the d ...
Other materials:
Safety Connect LED light Indicators
When the engine switch is turned to the “ON” position (vehicles without
a smart key system) or IGNITION ON mode (vehicles with a smart
key system), the red indicator light comes on for 2 seconds then turns
off. Afterward, the green indicator light comes on, indicating that the
service is act ...
Cooling system
On-vehicle inspection
1. INSPECT FOR COOLANT LEAK
CAUTION:
Do not remove the radiator cap while the engine and
radiator are still hot. Pressurized, hot engine coolant
and steam may be released and cause serious
burns.
NOTICE:
Before performing each inspection, turn the A/ ...
Terminals of ecm
Sfi system
Hint:
The standard normal voltage between each pair of the
ECM terminals is shown in the table below. The
appropriate conditions for checking each pair of the
terminals are also indicated.
The check results should be compared with the standard
normal voltage for that pair of te ...
