Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. Inspect generator clutch pulley

Inspect generator clutch pulley

(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.

If the result is not as specified, replace the clutch pulley.

2. Remove generator drive end frame bearing

Remove generator drive end frame bearing

(a) Check that the bearing is not rough or worn.V

Ok: the bearing rotates smoothly.

If the bearing does not rotate smoothly, replace the bearing.

3. Inspect generator brush holder assembly

Inspect generator brush holder assembly

(a) Using vernier calipers, measure the length of the exposed brushes.

Standard exposed length: 9.5 to 11.5 mm (0.374 to 0.453 in.) Minimum exposed length: 4.5 mm (0.177 in.) If the exposed length is less than the minimum, replace the brush holder assembly.

4. INSPECT GENERATOR ROTOR ASSEMBLY

INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If necessary, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(b) Check the generator rotor for an open circuit.

(1) Using an ohmmeter, measure the resistance between the slip rings.

Standard resistance

If the result is not as specified, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(c) Check the rotor for a short to ground.

(1) Using an ohmmeter, measure the resistance between the slip ring and rotor.

Standard resistance

If the result is not as specified, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(d) Using vernier calipers, measure the slip ring diameter.

Standard diameter: 14.2 to 14.4 mm (0.559 to 0.567 in.) Minimum diameter: 14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

Disassembly
1. REMOVE GENERATOR CLUTCH PULLEY (A) using a screwdriver, remove the generator pulley cap. (b) Set SST (A) and (B). SST 09820-63020 (c) Clamp SST (A) in a vise. NOTICE: ...

Replacement
1. REPLACE GENERATOR DRIVE END FRAME BEARING (a) Remove the 4 screws and retainer plate from the drive end frame. (b) Using SST and a hammer, tap out the drive end frame bearing from the d ...

Other materials:

Installation
1. INSTALL STARTER ASSEMBLY (a) Install the starter with the 2 bolts. Torque: 37 N*m (380 kgf*cm, 26 ft.*lbf) for bolt (b) Connect the starter connector. (c) Install the terminal nut and cover the nut with the cap. Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) for nut 2. INSTALL NO. 1 ...

Power back door main switch
INSPECTION 1. INSPECT POWER BACK DOOR MAIN SWITCH Inspect the resistance of the main switch. Resistance If the result is not as specified, replace the switch. Apply battery voltage and check the illuminates. OK HINT: Whether the switch illuminates or not will not affect th ...

Installation
1. INSTALL NO. 2 REAR SEAT OUTER BELT ASSEMBLY NOTICE: Do not disassemble the retractor.  Check the degree of tilt when the No. 2 rear seat outer belt assembly begins to lock the ELR.  Check that the belt does not lock within 15 of tilt in all directions but that the be ...

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