Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. Inspect generator clutch pulley

Inspect generator clutch pulley

(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.

If the result is not as specified, replace the clutch pulley.

2. Remove generator drive end frame bearing

Remove generator drive end frame bearing

(a) Check that the bearing is not rough or worn.V

Ok: the bearing rotates smoothly.

If the bearing does not rotate smoothly, replace the bearing.

3. Inspect generator brush holder assembly

Inspect generator brush holder assembly

(a) Using vernier calipers, measure the length of the exposed brushes.

Standard exposed length: 9.5 to 11.5 mm (0.374 to 0.453 in.) Minimum exposed length: 4.5 mm (0.177 in.) If the exposed length is less than the minimum, replace the brush holder assembly.

4. INSPECT GENERATOR ROTOR ASSEMBLY

INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If necessary, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(b) Check the generator rotor for an open circuit.

(1) Using an ohmmeter, measure the resistance between the slip rings.

Standard resistance

If the result is not as specified, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(c) Check the rotor for a short to ground.

(1) Using an ohmmeter, measure the resistance between the slip ring and rotor.

Standard resistance

If the result is not as specified, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(d) Using vernier calipers, measure the slip ring diameter.

Standard diameter: 14.2 to 14.4 mm (0.559 to 0.567 in.) Minimum diameter: 14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

Disassembly
1. REMOVE GENERATOR CLUTCH PULLEY (A) using a screwdriver, remove the generator pulley cap. (b) Set SST (A) and (B). SST 09820-63020 (c) Clamp SST (A) in a vise. NOTICE: ...

Replacement
1. REPLACE GENERATOR DRIVE END FRAME BEARING (a) Remove the 4 screws and retainer plate from the drive end frame. (b) Using SST and a hammer, tap out the drive end frame bearing from the d ...

Other materials:

Adjustment
1. INSPECT SHIFT LEVER POSITION (a) When shifting from P to R position only with ignition switch ON and brake pedal, make sure that the shifting lever moves smoothly and can be moderately operated. (b) When starting engine, make sure that the vehicle moves forward when shifting from N to D p ...

Open in Driver Side Squib Circuit
DTC B0101/14 Open in Driver Side Squib Circuit DESCRIPTION The driver side squib circuit consists of the center airbag sensor assembly, the spiral cable and the steering pad. The circuit instructs the SRS to deploy when deployment conditions are met. DTC B0101/14 is recorded when an open ...

Speaker Circuit
DESCRIPTION  When the vehicle has a built-in type amplifier, a sound signal is sent from the radio receiver to the speakers via the "6 Speaker System" circuit.  When the vehicle has a separate type amplifier, a sound signal from the radio receiver is amplified by ...

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