Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE GENERATOR CLUTCH PULLEY

REMOVE GENERATOR CLUTCH PULLEY

(A) using a screwdriver, remove the generator pulley cap.

REMOVE GENERATOR CLUTCH PULLEY

(b) Set SST (A) and (B).

SST 09820-63020

REMOVE GENERATOR CLUTCH PULLEY

(c) Clamp SST (A) in a vise.

NOTICE: Be sure to fix the flat surface of SST (A) in a vise.

REMOVE GENERATOR CLUTCH PULLEY

(d) Place the rotor shaft end into SST (A).

REMOVE GENERATOR CLUTCH PULLEY

(e) Fit SST (B) to the clutch pulley.

REMOVE GENERATOR CLUTCH PULLEY

(f) Loosen the pulley by turning SST (B) in the direction shown in the illustration.

NOTICE: Hold the generator assembly tightly.

(g) Remove the generator assembly from SST.

(h) Remove the clutch pulley from the rotor shaft.

2. REMOVE GENERATOR REAR END COVER

REMOVE GENERATOR REAR END COVER

(a) Place the generator assembly on the clutch pulley.

REMOVE GENERATOR REAR END COVER

(b) Remove the 3 nuts and generator rear end cover.

3. REMOVE GENERATOR TERMINAL INSULATOR

REMOVE GENERATOR TERMINAL INSULATOR

(a) Remove the terminal insulator from the generator coil.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and brush holder from the generator coil.

5. REMOVE GENERATOR COIL ASSEMBLY

REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

REMOVE GENERATOR COIL ASSEMBLY

(b) Using SST, remove the generator coil assembly.

SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)

6. REMOVE GENERATOR ROTOR ASSEMBLY

REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator washer.

REMOVE GENERATOR ROTOR ASSEMBLY

(b) Remove the generator rotor assembly.

Removal
1. Remove v-bank cover sub-assembly (see page em-28) 2. Remove front wheel rh 3. Remove no. 1 Engine under cover (see page em-26) 4. Remove front fender apron seal rh (see page em-26) 5. Drain ...

Inspection
1. Inspect generator clutch pulley (a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise. If the result is not as specified, r ...

Other materials:

Installation
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (a) Coat the spline of the inboard joint shaft assembly with ATF. (b) Align the shaft splines and install the drive shaft assembly with a brass bar and hammer. NOTICE: Set the snap ring with the opening side facing down. Be careful not to d ...

System description
1. GENERAL  The dynamic laser cruise control system has two cruise control modes: the constant speed control mode and vehicle-to-vehicle distance control mode.  The vehicle-to-vehicle distance control mode is always selected when starting the dynamic laser cruise control ...

Manual headlight leveling dial (vehicles with discharge headlights)
The level of the headlight aim can be adjusted according to the number of passengers and the loading condition of the vehicle. Raises the level of the headlights Lowers the level of the headlights Guide to dial settings Daytime running light system (if equipped) Bulb type: To ...

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