Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE GENERATOR CLUTCH PULLEY

REMOVE GENERATOR CLUTCH PULLEY

(A) using a screwdriver, remove the generator pulley cap.

REMOVE GENERATOR CLUTCH PULLEY

(b) Set SST (A) and (B).

SST 09820-63020

REMOVE GENERATOR CLUTCH PULLEY

(c) Clamp SST (A) in a vise.

NOTICE: Be sure to fix the flat surface of SST (A) in a vise.

REMOVE GENERATOR CLUTCH PULLEY

(d) Place the rotor shaft end into SST (A).

REMOVE GENERATOR CLUTCH PULLEY

(e) Fit SST (B) to the clutch pulley.

REMOVE GENERATOR CLUTCH PULLEY

(f) Loosen the pulley by turning SST (B) in the direction shown in the illustration.

NOTICE: Hold the generator assembly tightly.

(g) Remove the generator assembly from SST.

(h) Remove the clutch pulley from the rotor shaft.

2. REMOVE GENERATOR REAR END COVER

REMOVE GENERATOR REAR END COVER

(a) Place the generator assembly on the clutch pulley.

REMOVE GENERATOR REAR END COVER

(b) Remove the 3 nuts and generator rear end cover.

3. REMOVE GENERATOR TERMINAL INSULATOR

REMOVE GENERATOR TERMINAL INSULATOR

(a) Remove the terminal insulator from the generator coil.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and brush holder from the generator coil.

5. REMOVE GENERATOR COIL ASSEMBLY

REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

REMOVE GENERATOR COIL ASSEMBLY

(b) Using SST, remove the generator coil assembly.

SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)

6. REMOVE GENERATOR ROTOR ASSEMBLY

REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator washer.

REMOVE GENERATOR ROTOR ASSEMBLY

(b) Remove the generator rotor assembly.

Removal
1. Remove v-bank cover sub-assembly (see page em-28) 2. Remove front wheel rh 3. Remove no. 1 Engine under cover (see page em-26) 4. Remove front fender apron seal rh (see page em-26) 5. Drain ...

Inspection
1. Inspect generator clutch pulley (a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise. If the result is not as specified, r ...

Other materials:

Removal
HINT: Remove the RH side by the same procedure as the LH side. 1. REMOVE REAR WHEEL 2. DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it attaches to any painted surface. 3. SEPARATE REAR BRAKE TUBE NO.4 (a) Remove the clip and a disconnect, the rear brake flexible hos ...

Driving in vehicle-to-vehicle distance control mode
This mode employs a radar sensor to detect the presence of vehicles up to approximately 400 ft. (120 m) ahead, determines the current vehicle-to-vehicle following distance, and operates to maintain a suitable following distance from the vehicle ahead. Note that vehicle-to-vehicle distance will ...

Check mode procedure
HINT: Check mode has a higher sensitivity to malfunctions and can detect malfunction that normal mode cannot detect. Check mode can also detect all the malfunctions that normal mode can detect. In check mode, DTCs are detected with 1-trip detection logic.  Dtc check (check mode) HINT: I ...

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