Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE GENERATOR CLUTCH PULLEY

REMOVE GENERATOR CLUTCH PULLEY

(A) using a screwdriver, remove the generator pulley cap.

REMOVE GENERATOR CLUTCH PULLEY

(b) Set SST (A) and (B).

SST 09820-63020

REMOVE GENERATOR CLUTCH PULLEY

(c) Clamp SST (A) in a vise.

NOTICE: Be sure to fix the flat surface of SST (A) in a vise.

REMOVE GENERATOR CLUTCH PULLEY

(d) Place the rotor shaft end into SST (A).

REMOVE GENERATOR CLUTCH PULLEY

(e) Fit SST (B) to the clutch pulley.

REMOVE GENERATOR CLUTCH PULLEY

(f) Loosen the pulley by turning SST (B) in the direction shown in the illustration.

NOTICE: Hold the generator assembly tightly.

(g) Remove the generator assembly from SST.

(h) Remove the clutch pulley from the rotor shaft.

2. REMOVE GENERATOR REAR END COVER

REMOVE GENERATOR REAR END COVER

(a) Place the generator assembly on the clutch pulley.

REMOVE GENERATOR REAR END COVER

(b) Remove the 3 nuts and generator rear end cover.

3. REMOVE GENERATOR TERMINAL INSULATOR

REMOVE GENERATOR TERMINAL INSULATOR

(a) Remove the terminal insulator from the generator coil.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and brush holder from the generator coil.

5. REMOVE GENERATOR COIL ASSEMBLY

REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

REMOVE GENERATOR COIL ASSEMBLY

(b) Using SST, remove the generator coil assembly.

SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)

6. REMOVE GENERATOR ROTOR ASSEMBLY

REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator washer.

REMOVE GENERATOR ROTOR ASSEMBLY

(b) Remove the generator rotor assembly.

Removal
1. Remove v-bank cover sub-assembly (see page em-28) 2. Remove front wheel rh 3. Remove no. 1 Engine under cover (see page em-26) 4. Remove front fender apron seal rh (see page em-26) 5. Drain ...

Inspection
1. Inspect generator clutch pulley (a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise. If the result is not as specified, r ...

Other materials:

Open in Front Pretensioner Squib LH Circuit
DTC B0136/74 Open in Front Pretensioner Squib LH Circuit DESCRIPTION The front pretensioner squib LH circuit consists of the center airbag sensor assembly and the front seat outer belt assembly LH. This circuit instructs the SRS to deploy when deployment conditions are met. DTC B0136/74 i ...

Reassembly
1. APPLY HIGH TEMPERATURE GREASE (a) Apply the high temperature grease to the surface on which the shoe and backing plate attach. 2. INSTALL PARKING BRAKE SHOE LEVER LH (a) Install the shoe lever and shim to the rear shoe with a new C-washer. (b) Using a feeler gauge, measure the clearance. ...

Operation check
NOTICE: Inspection should be started after conforming that the items listed in the "CUSTOMIZE PARAMETER" for the power slide door system have defaulted to the initial settings. 1. CHECK OPENING OPERATION Conditions necessary for the power slide door to open: Power slid ...

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