Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE GENERATOR CLUTCH PULLEY

REMOVE GENERATOR CLUTCH PULLEY

(A) using a screwdriver, remove the generator pulley cap.

REMOVE GENERATOR CLUTCH PULLEY

(b) Set SST (A) and (B).

SST 09820-63020

REMOVE GENERATOR CLUTCH PULLEY

(c) Clamp SST (A) in a vise.

NOTICE: Be sure to fix the flat surface of SST (A) in a vise.

REMOVE GENERATOR CLUTCH PULLEY

(d) Place the rotor shaft end into SST (A).

REMOVE GENERATOR CLUTCH PULLEY

(e) Fit SST (B) to the clutch pulley.

REMOVE GENERATOR CLUTCH PULLEY

(f) Loosen the pulley by turning SST (B) in the direction shown in the illustration.

NOTICE: Hold the generator assembly tightly.

(g) Remove the generator assembly from SST.

(h) Remove the clutch pulley from the rotor shaft.

2. REMOVE GENERATOR REAR END COVER

REMOVE GENERATOR REAR END COVER

(a) Place the generator assembly on the clutch pulley.

REMOVE GENERATOR REAR END COVER

(b) Remove the 3 nuts and generator rear end cover.

3. REMOVE GENERATOR TERMINAL INSULATOR

REMOVE GENERATOR TERMINAL INSULATOR

(a) Remove the terminal insulator from the generator coil.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and brush holder from the generator coil.

5. REMOVE GENERATOR COIL ASSEMBLY

REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

REMOVE GENERATOR COIL ASSEMBLY

(b) Using SST, remove the generator coil assembly.

SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)

6. REMOVE GENERATOR ROTOR ASSEMBLY

REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator washer.

REMOVE GENERATOR ROTOR ASSEMBLY

(b) Remove the generator rotor assembly.

Removal
1. Remove v-bank cover sub-assembly (see page em-28) 2. Remove front wheel rh 3. Remove no. 1 Engine under cover (see page em-26) 4. Remove front fender apron seal rh (see page em-26) 5. Drain ...

Inspection
1. Inspect generator clutch pulley (a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise. If the result is not as specified, r ...

Other materials:

CD Sound Skips
INSPECTION PROCEDURE 1 CHECK CD Check the CD. OK: The CD is clean. HINT: If dirt is on the CD surface, wipe it clean with a soft cloth from the inside to the outside in a radial direction. NOTICE: Do not use a conventional record cleaner or antistatic preservative. 2 CHECK CD ...

Cellular Phone cannot Send / Receive
INSPECTION PROCEDURE 1 CHECK BLUETOOTH SETTINGS Check if the Bluetooth settings are correct. OK: Bluetooth settings are correct. 2 CHECK CELLULAR PHONE Check if the cellular phone is Bluetooth compatible. HINT: Some versions of Bluetooth compatible cellular phones may not function ...

Removal
HINT: Use the same procedures for the RH side and LH side.  The procedures listed below are for the LH side. 1. PRECAUTION CAUTION: Be sure to read "PRECAUTION" thoroughly before servicing. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for 90 seconds ...

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