Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY

INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY

(a) Install the power steering gear assembly with the 2 bolts and nuts.

Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf)

2. CONNECT PRESSURE FEED TUBE ASSEMBLY

CONNECT PRESSURE FEED TUBE ASSEMBLY

(a) Connect the pressure feed tube assembly to the power steering gear assembly.

(b) Install the clip.

CONNECT PRESSURE FEED TUBE ASSEMBLY

(c) Using SST, connect the return tube assembly to the power steering gear assembly.

SST 09023-12701 Torque: 22.5 N*m (229 kgf*cm, 17 ft.*lbf)

HINT

CONNECT PRESSURE FEED TUBE ASSEMBLY

(d) Install the tube clamp with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

CONNECT PRESSURE FEED TUBE ASSEMBLY

(e) Install the tube clamp with the nut.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

3. INSTALL FRONT STABILIZER BRACKET NO.1 LH

INSTALL FRONT STABILIZER BRACKET NO.1 LH

(a) Install the stabilizer bracket No. 1 with the 2 bolts.

Torque: 17 N*m (173 kgf*cm, 12 ft.*lbf)

4. INSTALL FRONT STABILIZER BRACKET NO.1 RH

HINT: Perform the same procedure on the other side.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Perform the same procedure on the other side.

7. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align matchmarks on the intermediate shaft assembly and power steering gear assembly.

(b) Install the bolt.

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(c) Install the dust cover.

HINT: Ensure that the springs are installed tightly.

8. INSTALL TIE ROD ASSEMBLY LH

9. INSTALL TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

10. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

11. INSPECT CENTER FRONT WHEEL

12. INSPECT STEERING WHEEL CENTER POINT

13. ADD POWER STEERING FLUID

14. BLEED POWER STEERING FLUID

HINT: (See page PS-6)

15. INSPECT FOR POWER STEERING FLUID LEAK

16. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

Reassembly
1. INSTALL RACK STEERING PISTON RING (a) Coat a new O-ring with power steering fluid and install it onto the power steering rack. (b) Expand a new rack steering piston ring with your fingers ...

Air conditioning
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Other materials:

How to proceed with troubleshooting
The intelligent tester can be used in steps 4, 6, 8 and 9. 1 VEHICLE BROUGHT TO WORKSHOP 2 CUSTOMER PROBLEM ANALYSIS 3 PASSENGER AIRBAG ON/OFF INDICATOR CHECK 4 DTCs CHECK (Present and Past DTCs) Check for DTCs. Result 5 DTCs CHART 6 CIRCUIT INSPECTION 7 REPAIR 8 CLEAR DTCs (Present ...

No. 1 Clearance Warning Buzzer Circuit
DESCRIPTION The clearance warning ECU receives the ultrasonic sensor signal to sound the front warning buzzer. WIRING DIAGRAM INSPECTION PROCEDURE 1 INSPECT FRONT BUZZER Remove the clearance warning ECU with front buzzer.  Apply the battery voltage to the terminals 1 and 2 o ...

How to proceed with troubleshooting
1 VEHICLE BROUGHT TO WORK SHOP 2 CUSTOMER PROBLEM ANALYSIS 3 CHECK BODY MULTIPLEX COMMUNICATION SYSTEM Check for the DTC outputs. 4 DTC CHECK 5 DTC CHART 6 PROBLEM SYMPTOMS TABLE 7 TERMINAL OF ECU 8 CIRCUIT INSPECTION 9 IDENTIFICATION OF PROBLEM 10 REPAIR OR REPLACE 11 CONFIRMATION T ...

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