Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY

INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY

(a) Install the power steering gear assembly with the 2 bolts and nuts.

Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf)

2. CONNECT PRESSURE FEED TUBE ASSEMBLY

CONNECT PRESSURE FEED TUBE ASSEMBLY

(a) Connect the pressure feed tube assembly to the power steering gear assembly.

(b) Install the clip.

CONNECT PRESSURE FEED TUBE ASSEMBLY

(c) Using SST, connect the return tube assembly to the power steering gear assembly.

SST 09023-12701 Torque: 22.5 N*m (229 kgf*cm, 17 ft.*lbf)

HINT

CONNECT PRESSURE FEED TUBE ASSEMBLY

(d) Install the tube clamp with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

CONNECT PRESSURE FEED TUBE ASSEMBLY

(e) Install the tube clamp with the nut.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

3. INSTALL FRONT STABILIZER BRACKET NO.1 LH

INSTALL FRONT STABILIZER BRACKET NO.1 LH

(a) Install the stabilizer bracket No. 1 with the 2 bolts.

Torque: 17 N*m (173 kgf*cm, 12 ft.*lbf)

4. INSTALL FRONT STABILIZER BRACKET NO.1 RH

HINT: Perform the same procedure on the other side.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Perform the same procedure on the other side.

7. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align matchmarks on the intermediate shaft assembly and power steering gear assembly.

(b) Install the bolt.

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(c) Install the dust cover.

HINT: Ensure that the springs are installed tightly.

8. INSTALL TIE ROD ASSEMBLY LH

9. INSTALL TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

10. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

11. INSPECT CENTER FRONT WHEEL

12. INSPECT STEERING WHEEL CENTER POINT

13. ADD POWER STEERING FLUID

14. BLEED POWER STEERING FLUID

HINT: (See page PS-6)

15. INSPECT FOR POWER STEERING FLUID LEAK

16. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

Reassembly
1. INSTALL RACK STEERING PISTON RING (a) Coat a new O-ring with power steering fluid and install it onto the power steering rack. (b) Expand a new rack steering piston ring with your fingers ...

Air conditioning
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Other materials:

Initialization
Items to initialize The following items must be initialized for normal system operation after such cases as the battery being reconnected, or maintenance being performed on the vehicle. Item When to initialize Power sliding door (if equipped) After reconnecting o ...

Trailer towing (with towing package)
Your vehicle is designed primarily as a passenger-and-load-carrying vehicle. Towing a trailer can have an adverse impact on handling, performance, braking, durability, and fuel consumption. For your safety and the safety of others, you must not overload your vehicle or trailer. You must also e ...

Perform zero point calibration of yaw rate and deceleration sensor (when using intelligent tester)
(a) Connect the intelligent tester to the DLC3. (b) Turn the ignition switch to the ON position. (c) Operate the intelligent tester to erase the codes (select "RESET MEMORY"). HINT: Refer to the intelligent tester operator's manual for further details. (d) Using the intell ...

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