Toyota Sienna Service Manual: Installation

1. INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY

(a) Install the power steering gear assembly with the 2 bolts and nuts.

Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf)

2. CONNECT PRESSURE FEED TUBE ASSEMBLY

(a) Connect the pressure feed tube assembly to the power steering gear assembly.

(b) Install the clip.

(c) Using SST, connect the return tube assembly to the power steering gear assembly.

SST 09023-12701 Torque: 22.5 N*m (229 kgf*cm, 17 ft.*lbf)

HINT

• Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
• This torque value is effective when SST is parallel to the torque wrench.

(d) Install the tube clamp with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

(e) Install the tube clamp with the nut.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

3. INSTALL FRONT STABILIZER BRACKET NO.1 LH

(a) Install the stabilizer bracket No. 1 with the 2 bolts.

Torque: 17 N*m (173 kgf*cm, 12 ft.*lbf)

4. INSTALL FRONT STABILIZER BRACKET NO.1 RH

HINT: Perform the same procedure on the other side.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Perform the same procedure on the other side.

7. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align matchmarks on the intermediate shaft assembly and power steering gear assembly.

(b) Install the bolt.

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

(c) Install the dust cover.

HINT: Ensure that the springs are installed tightly.

8. INSTALL TIE ROD ASSEMBLY LH

9. INSTALL TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

10. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

11. INSPECT CENTER FRONT WHEEL

12. INSPECT STEERING WHEEL CENTER POINT

13. ADD POWER STEERING FLUID

14. BLEED POWER STEERING FLUID

HINT: (See page PS-6)

15. INSPECT FOR POWER STEERING FLUID LEAK

16. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)