Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. Install thermostat

Install thermostat

(a) Install a new gasket to the thermostat.

(b) Install the thermostat with the jiggle valve facing up.

Hint: the jiggle valve may be set within 10° on either side of the prescribed position.

2. INSTALL WATER INLET

INSTALL WATER INLET

(a) Install the water inlet with the 2 nuts .

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the idler pulley cover plate and idler pulley sub-assembly with the bolt.

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

4. CONNECT NO. 2 RADIATOR HOSE

CONNECT NO. 2 RADIATOR HOSE

(a) Connect the No. 2 radiator hose to the engine.

5. INSTALL V-RIBBED BELT (See page EM-7) 6. INSTALL FRONT FENDER APRON SEAL RH 7. INSTALL FRONT WHEEL RH 8. ADD ENGINE COOLANT (See page CO-7) 9. INSTALL NO. 1 ENGINE UNDER COVER (See page EM-63) 10. INSPECT FOR COOLANT LEAK (See page CO-1) 11. INSTALL V-BANK COVER SUB-ASSEMBLY (See page EM-63)

Inspection
1. INSPECT THERMOSTAT (a) Inspect the thermostat. HINT: The valve opening temperature is inscribed on the thermostat. (b) Immerse the thermostat in water and gradually heat the water. ...

Cooling fan motor
On-vehicle inspection 1. No. 1 Cooling fan motor (A) check that the motor turns smoothly when the battery is connected to the fan motor connector. (B) measure the current while the motor is ...

Other materials:

Diagnosis system
1. CHECK DLC3  The ECU uses ISO 15765-4 for communication. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format. NOTICE: *: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not operate the igniti ...

Initialization
1. RESET MEMORY NOTICE: Perform the RESET MEMORY (AT initialization) when replacing the automatic transaxle assembly, engine assembly or ECM. The RESET MEMORY can be performed only with the Intelligent tester. HINT: The ECM memorizes the condition that the ...

Terminals of ECU
1. POSITION CONTROL ECU AND SWITCH ASSEMBLY (POWER SEAT CONTROL SWITCH AND ECU)  Disconnect the P58 and P59 connectors. Check the voltage of each terminal of the wire harness side connectors. If the result is not as specified, there may be a malfunction in the wire harn ...

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