Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. Install thermostat

Install thermostat

(a) Install a new gasket to the thermostat.

(b) Install the thermostat with the jiggle valve facing up.

Hint: the jiggle valve may be set within 10° on either side of the prescribed position.

2. INSTALL WATER INLET

INSTALL WATER INLET

(a) Install the water inlet with the 2 nuts .

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the idler pulley cover plate and idler pulley sub-assembly with the bolt.

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

4. CONNECT NO. 2 RADIATOR HOSE

CONNECT NO. 2 RADIATOR HOSE

(a) Connect the No. 2 radiator hose to the engine.

5. INSTALL V-RIBBED BELT (See page EM-7) 6. INSTALL FRONT FENDER APRON SEAL RH 7. INSTALL FRONT WHEEL RH 8. ADD ENGINE COOLANT (See page CO-7) 9. INSTALL NO. 1 ENGINE UNDER COVER (See page EM-63) 10. INSPECT FOR COOLANT LEAK (See page CO-1) 11. INSTALL V-BANK COVER SUB-ASSEMBLY (See page EM-63)

Inspection
1. INSPECT THERMOSTAT (a) Inspect the thermostat. HINT: The valve opening temperature is inscribed on the thermostat. (b) Immerse the thermostat in water and gradually heat the water. ...

Cooling fan motor
On-vehicle inspection 1. No. 1 Cooling fan motor (A) check that the motor turns smoothly when the battery is connected to the fan motor connector. (B) measure the current while the motor is ...

Other materials:

Air outlet control servo motor (for rear air conditioning system)
ON-VEHICLE INSPECTION 1. INSPECT REAR AIR OUTLET CONTROL SERVO MOTOR (a) Inspect servo motor operation. (1) Connect the positive (+) lead from the battery to terminal 4 and negative (-) lead to terminal 5, then check that the arm turns to "FOOT" side smoothly. (2) Connect t ...

Installation
1. INSTALL REAR SEAT 3 POINT TYPE BELT ASSEMBLY (for 8-Passenger) HINT: Refer to the instructions for reassembly of the rear No. 1 seat assembly (for center seat).  Install the rear seat 3 point type belt assembly with the bolt. Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 2. INSTALL ...

Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates. (b) Using a screwdriver, remove the O-ring. (c) Using SST, remove the brake tube from the brake master cylinder. SST 09023 ...

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