Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL MAGNETIC CLUTCH ASSEMBLY

INSTALL MAGNETIC CLUTCH ASSEMBLY

(a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(b) Using a snap ring expander, install a new snap ring with the chamfered side facing up.

NOTICE: Take care not to damage the seal cover of the bearing when installing the snap ring

(c) Install the screw and connect the connector.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(d) Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up.

NOTICE:

(e) Install the magnet clutch washer and the magnet clutch hub.

NOTICE: Do not change the combination of the magnetic clutch washers used before disassembly.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(f) Using vise pliers, hold the magnetic clutch hub and install the bolt.

Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)

NOTICE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

Inspection
1. INSPECT MAGNETIC CLUTCH CLEARANCE (a) Set the dial indicator to the magnetic clutch hub. (b) Connect the battery positive lead to the terminal 1 of the magnet clutch connector and the nega ...

Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts. Torque: 10 N*m (102 kgf*cm, 7.4 ft. ...

Other materials:

Operating the HomeLink
Press the appropriate HomeLink® button. The HomeLink® indicator light on the HomeLink® transceiver should turn on. The HomeLink® continues to send a signal for up to 20 seconds as long as the button is pressed. Reprogramming a HomeLink® button Press and hold the desired HomeLink® button ...

Emission inspection and maintenance (I/M) programs
Some states have vehicle emission inspection programs which include OBD (On Board Diagnostics) checks. The OBD system monitors the operation of the emission control system. If the malfunction indicator lamp comes on The OBD system determines that a problem exists somewhere in the emission contr ...

Installation
1. INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY  Apply MP grease to the crank arm pivot of the windshield wiper motor assembly.  Install the windshield wiper motor assembly with the 3 bolts to the windshield wiper link assembly. Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 2. INST ...

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