Toyota Sienna Service Manual: Reassembly
1. INSTALL MAGNETIC CLUTCH ASSEMBLY
(a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration.
(b) Using a snap ring expander, install a new snap ring with the chamfered side facing up.
NOTICE: Take care not to damage the seal cover of the bearing when installing the snap ring
(c) Install the screw and connect the connector.
(d) Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up.
NOTICE:
- Do not expand the snap ring by more than 35.5 mm (1.39 in.) when installing it.
- Do not damage the seal cover of the bearing when installing the snap ring.
(e) Install the magnet clutch washer and the magnet clutch hub.
NOTICE: Do not change the combination of the magnetic clutch washers used before disassembly.
(f) Using vise pliers, hold the magnetic clutch hub and install the bolt.
Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)
NOTICE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.
Inspection
1. INSPECT MAGNETIC CLUTCH CLEARANCE
(a) Set the dial indicator to the magnetic clutch hub.
(b) Connect the battery positive lead to the terminal 1 of
the magnet clutch connector and the nega ...
Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) Using a "TORX" socket wrench (E8), install the
compressor and magnetic clutch with the 2 stud
bolts.
Torque: 10 N*m (102 kgf*cm, 7.4 ft. ...
Other materials:
Terminals of ECU
1. CHECK POWER BACK DOOR ECU
Disconnect the P13 and P14 ECU connectors, and
check the voltage and resistance of each terminal of
the wire harness side connectors
If the result is not as specified, there may be a
malfunction on the wire harness side.
Reconnect the ECU co ...
On-vehicle inspection
1. CONNECT INTELLIGENT TESTER
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine and run at idle.
(c) Select the ACTIVE TEST mode on the intelligent
tester.
HINT:
Please refer to the intelligent tester operator's
manual for further details.
2. INSPECT ACTUATOR MOTOR ...
Installation
1. INSTALL ROOF DRIP SIDE FINISH MOULDING
When exchanging the clips
Remove the tape that remains on the mounting
surface of the vehicle body and then clean the
surface with white gasoline.
Using a heat light, heat up the clip installation
surfaces of the vehicle body and moulding.
...
