Toyota Sienna Service Manual: Reassembly
1. INSTALL MAGNETIC CLUTCH ASSEMBLY
(a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration.
(b) Using a snap ring expander, install a new snap ring with the chamfered side facing up.
NOTICE: Take care not to damage the seal cover of the bearing when installing the snap ring
(c) Install the screw and connect the connector.
(d) Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up.
NOTICE:
- Do not expand the snap ring by more than 35.5 mm (1.39 in.) when installing it.
- Do not damage the seal cover of the bearing when installing the snap ring.
(e) Install the magnet clutch washer and the magnet clutch hub.
NOTICE: Do not change the combination of the magnetic clutch washers used before disassembly.
(f) Using vise pliers, hold the magnetic clutch hub and install the bolt.
Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)
NOTICE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.
Inspection
1. INSPECT MAGNETIC CLUTCH CLEARANCE
(a) Set the dial indicator to the magnetic clutch hub.
(b) Connect the battery positive lead to the terminal 1 of
the magnet clutch connector and the nega ...
Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) Using a "TORX" socket wrench (E8), install the
compressor and magnetic clutch with the 2 stud
bolts.
Torque: 10 N*m (102 kgf*cm, 7.4 ft. ...
Other materials:
How to proceed with
troubleshooting
HINT:
Use these procedures to troubleshoot the key reminder
warning system.
The intelligent tester should be used in steps 3 and 5.
1 VEHICLE BROUGHT TO WORKSHOP
2 CUSTOMER PROBLEM ANALYSIS
3 INSPECT COMMUNICATION FUNCTION OF MULTIPLEX COMMUNICATION SYSTEM
(BEAN)
Use th ...
Driving assist systems
To help enhance driving safety and performance, the following
systems operate automatically in response to various driving
situations. Be aware, however, that these systems are supplementary
and should not be relied upon too heavily when operating
the vehicle.
ABS (Anti-lock Brake System)
Help ...
Removal
1. DISCHARGE FUEL SYSTEM PRESSURE
2. REMOVE V-BANK COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY
5. REMOVE FRONT OUTER COWL TOP PANEL SUBASSEMBLY
6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY
8. REMOVE INTAKE AIR SURGE TA ...
