Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL MAGNETIC CLUTCH ASSEMBLY

INSTALL MAGNETIC CLUTCH ASSEMBLY

(a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(b) Using a snap ring expander, install a new snap ring with the chamfered side facing up.

NOTICE: Take care not to damage the seal cover of the bearing when installing the snap ring

(c) Install the screw and connect the connector.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(d) Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up.

NOTICE:

(e) Install the magnet clutch washer and the magnet clutch hub.

NOTICE: Do not change the combination of the magnetic clutch washers used before disassembly.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(f) Using vise pliers, hold the magnetic clutch hub and install the bolt.

Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)

NOTICE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

Inspection
1. INSPECT MAGNETIC CLUTCH CLEARANCE (a) Set the dial indicator to the magnetic clutch hub. (b) Connect the battery positive lead to the terminal 1 of the magnet clutch connector and the nega ...

Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts. Torque: 10 N*m (102 kgf*cm, 7.4 ft. ...

Other materials:

Engine Immobiliser System Malfunction
DTC B2799 Engine Immobiliser System Malfunction DESCRIPTION This DTC is output when the ECM detects errors in communication between the transponder key ECU and the ECM, or in the communication lines. This DTC is also output when an engine start is attempted while the ECU communication ID bet ...

Replacement
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080) (a) Turn the A/C switch to ON. (b) Operating the cooler compressor at the engine rpm of approx. 1,000 for 5 to 6 minutes, circulate the refriger ...

Engine coolant temperature sensor
COMPONENTS REMOVAL 1. DRAIN ENGINE COOLANT (See page CO-6) 2. REMOVE V-BANK COVER SUB-ASSEMBLY (See page EM-28) 3. REMOVE NO. 2 AIR CLEANER INLET (See page EM- 28) 4. REMOVE NO. 1 AIR CLEANER INLET (See page EM- 28) 5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See page ES-493) 6. REMOVE AI ...

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