Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL MAGNETIC CLUTCH ASSEMBLY

INSTALL MAGNETIC CLUTCH ASSEMBLY

(a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(b) Using a snap ring expander, install a new snap ring with the chamfered side facing up.

NOTICE: Take care not to damage the seal cover of the bearing when installing the snap ring

(c) Install the screw and connect the connector.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(d) Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up.

NOTICE:

(e) Install the magnet clutch washer and the magnet clutch hub.

NOTICE: Do not change the combination of the magnetic clutch washers used before disassembly.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(f) Using vise pliers, hold the magnetic clutch hub and install the bolt.

Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)

NOTICE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

Inspection
1. INSPECT MAGNETIC CLUTCH CLEARANCE (a) Set the dial indicator to the magnetic clutch hub. (b) Connect the battery positive lead to the terminal 1 of the magnet clutch connector and the nega ...

Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts. Torque: 10 N*m (102 kgf*cm, 7.4 ft. ...

Other materials:

If you think something is wrong
If you notice any of the following symptoms, your vehicle probably needs adjustment or repair. Contact your Toyota dealer as soon as possible. Visible symptoms Fluid leaks under the vehicle (Water dripping from the air conditioning after use is normal.) Flat-looking tires or uneven tire w ...

Illumination Circuit
DESCRIPTION The Multiplex network body ECU controls illumination light as shown in the chart below.  Room light assembly (Interior light, luggage component light) and courtesy light with DOOR position  Map light assembly (Personal light) Transponder key amplifier (Ignition ke ...

Removal
1. DRAIN ENGINE COOLANT 2. REMOVE V-BANK COVER SUB-ASSEMBLY 3. REMOVE NO. 2 AIR CLEANER INLET 4. REMOVE NO. 1 AIR CLEANER INLET 5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY 6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY 7. REMOVE ENGINE COOLANT TEMPERATURE SENSOR  Remove the engine coolant tem ...

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