Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

(a) Align the matchmarks on the propeller shaft assembly rear flange and differential companion flange, and connect the shaft with the 4 bolts, washers and nuts.

INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

(b) Remove SST(s) from the extension housing.

(c) Insert the yoke into the extension housing.

NOTICE:

INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

(d) Install the 2 adjusting shims and propeller shaft w/ center bearing, and loosely tighten the 4 bolts.

INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

(e) Tighten the 4 nuts.

Torque: 74 N*m (750 kgf*cm, 54 ft.*lbf)

2. FULLY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

FULLY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

(a) Remove the cloth from the joint.

(b) Using a hexagon wrench (6 mm), tighten the 6 bolts.

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

FULLY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

(c) With the vehicle unloaded, adjust the dimension between the rear side of the cover and shaft, as shown in the illustration.

FULLY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

(d) Adjust the front and rear dimensions between the edge surface of the center support bearing and the edge surface of the cushion to 12.5 +- 1.0 mm (0.492 +- 0.039 in.) respectively as shown in the illustration, then torque the bolts.

Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) (e) Check that the center line of the bracket is at right angles to the shaft axial direction.

(f) If any vibration or noise occurs, perform joint angle check as follows and replace the adjusting shim with a proper one.

(1) Turn the propeller shaft several times by hand to stabilize the center support bearings.

(2) Using a jack, raise and lower the differential to stabilize the differential mounting cushion.

(3) Remove the transfer dynamic damper.

(4) Using SST(s), measure the installation angle of the transfer extension housing (A) and front propeller shaft (B).

SST 09370-50010 No. 1 joint angle: A minus B = -0.4° to -1.6°

(5) Using SST(s), measure the installation angle of the rear propeller shaft (C) and rear differential (D).

SST 09370-50010 No. 2 joint angle: C minus D = -1.6° to -3.6°

FULLY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSEMBLY

If the measured angle is not within the specification, adjust with the center support bearing adjusting shim.

Center support bearing adjusting shim thickness

(g) Install the transfer dynamic damper.

Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf)

3. INSTALL EXHAUST PIPE ASSEMBLY

(a) Install exhaust pipe assembly (See page EX-10).

Reassembly
1. INSTALL CENTER SUPPORT BEARING ASSEMBLY NO.1 (a) Set the center support bearing assembly No. 1 (front) to the intermediate shaft, as shown in the illustration. (b) Install a new washer to ...

Drive shaft
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Other materials:

Installation
1. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY 2. INSTALL RADIO RECEIVER WITH BRACKET (w/ Navigation System) 3. INSTALL RADIO RECEIVER WITH BRACKET (w/o Navigation System) 4. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH 5. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY CENTER 6. IN ...

Reassembly
1. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT HINT: Before install the boot, wrap the spline of the outboard joint shaft with vinyl tape to prevent the boot from bearing damaged. (a) Install new outboard joint boot, 2 outboard joint boot clamps, 2 inboard joint boot clamps and inboard j ...

Installation
HINT: Install the RH side by the same procedures with LH side. 1. INSTALL FRONT SPEED SENSOR LH (a) Install the speed sensor front LH with the bolt. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) NOTICE: Keep the tip of the front speed sensor LH. (b) Install the sensor harness clamps with th ...

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