Toyota Sienna Service Manual: Reassembly
1. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT
HINT: Before install the boot, wrap the spline of the outboard joint shaft with vinyl tape to prevent the boot from bearing damaged.
(a) Install new outboard joint boot, 2 outboard joint boot clamps, 2 inboard joint boot clamps and inboard joint boot.
(b) Make sure that the 2 boots are on the shaft groove.
2. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP
(a) Hold the drive shaft lightly in a soft vise.
(b) Install the 2 outboard joint boot clamps to the boot.
HINT: Before install the clamps, pack the outboard joint and boot with grease in the boot kit.
Grease capacity: 90 to 110 g (3.2 to 3.9 oz.)
(c) Place SST onto the 2 outboard joint boot clamps.
SST 09521-24010
(d) Tighten the SST so that the 2 outboard joint boot clamps is pinched.
NOTICE: Do not overtighten the SST.
(e) Using a SST, measure the clearance of the 2 outboard joint boot clamps.
SST 09240-00020 Clearance: 1.2 to 4.0 mm (0.047 to 0.157 in.)
NOTICE: When the measured value is greater than the specified value, retighten the clamp.
3. INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY
(a) Through a new inboard joint boot, 2 new inboard joint clamps and cage.
(b) Align the matchmarks, using a brass bar and a hammer, install the inner race.
(c) Using a snap ring expander, install a new rear drive shaft snap ring.
(d) Align the matchmarks, install the cage to the inner race.
(e) Install the 6 balls with grease to the inner race.
(f) Pack the inboard joint shaft and boot with grease in the boot kit.
Grease capacity: 130 to 150 g (4.6 to 5.3 oz.)
(g) Align the matchmarks, install the inboard joint assembly to the outboard joint shaft assembly.
(h) Install the clip.
4. INSTALL REAR DRIVE SHAFT INBOARD JOIN BOOT
(a) Install the inboard joint boot to the rear drive shaft inboard joint.
5. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP
(a) Using a screwdriver, install the No. 2 rear drive shaft inboard joint boot clamp.
(b) Install the inboard joint boot clamp by the same procedures as the No. 2 rear drive shaft inboard joint boot clamp.
Inspection
1. INSPECT REAR DRIVE SHAFT ASSEMBLY LH
(a) Check that there is no remarkable play in the radial
direction of the outboard joint.
(b) Check that the inboard joint slides smoothly in the
thru ...
Installation
1. INSTALL REAR DRIVE SHAFT ASSEMBLY LH
(a) Install the drive shaft to the axle carrier.
NOTICE:
Be careful not to damage the boot and ABS
speed sensor rotor to the drive shaft and oil seal
o ...
Other materials:
Terminals of ECU
1. INSTRUMENT PANEL JUNCTION BLOCK
(MULTIPLEX NETWORK BODY ECU)
Disconnect the B6, B7 and B9 ECU connectors.
Disconnect the 1A, 1C, 1K, 1L and 1P J/B
connectors.
Check the voltage or resistance according to the
value(s) in the table below (wire harness side
connector).
...
Data list / active test
1. DATA LIST
HINT:
Using the intelligent tester's DATA LIST allows the status
of a switch, sensor, actuator and other items to be read
without removing any parts. Reading the DATA LIST
early in troubleshooting is one way to save time.
Connect the intelligent tester (with CAN VIM) to t ...
Data list / active test
1. DATA LIST
HINT:
Using the DATA LIST displayed on the intelligent tester,
you can read the value of the switch, sensor, actuator,
etc. without parts removal. Reading the DATA LIST as
the first step of troubleshooting is one way to shorten the
labor time.
Connect the intelligent tes ...
