Toyota Sienna Service Manual: Reassembly

Toyota Sienna Service Manual / Drive shaft / Rear drive shaft (for 4wd) / Reassembly

1. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT

HINT: Before install the boot, wrap the spline of the outboard joint shaft with vinyl tape to prevent the boot from bearing damaged.

INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT

(a) Install new outboard joint boot, 2 outboard joint boot clamps, 2 inboard joint boot clamps and inboard joint boot.

(b) Make sure that the 2 boots are on the shaft groove.

2. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(a) Hold the drive shaft lightly in a soft vise.

(b) Install the 2 outboard joint boot clamps to the boot.

HINT: Before install the clamps, pack the outboard joint and boot with grease in the boot kit.

Grease capacity: 90 to 110 g (3.2 to 3.9 oz.)

SST 09521-24010

(d) Tighten the SST so that the 2 outboard joint boot clamps is pinched.

NOTICE: Do not overtighten the SST.

INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(e) Using a SST, measure the clearance of the 2 outboard joint boot clamps.

SST 09240-00020 Clearance: 1.2 to 4.0 mm (0.047 to 0.157 in.)

NOTICE: When the measured value is greater than the specified value, retighten the clamp.

3. INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(a) Through a new inboard joint boot, 2 new inboard joint clamps and cage.

(b) Align the matchmarks, using a brass bar and a hammer, install the inner race.

INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(d) Align the matchmarks, install the cage to the inner race.

(e) Install the 6 balls with grease to the inner race.

(f) Pack the inboard joint shaft and boot with grease in the boot kit.

Grease capacity: 130 to 150 g (4.6 to 5.3 oz.)

INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(g) Align the matchmarks, install the inboard joint assembly to the outboard joint shaft assembly.

(h) Install the clip.

4. INSTALL REAR DRIVE SHAFT INBOARD JOIN BOOT

(a) Install the inboard joint boot to the rear drive shaft inboard joint.

5. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(a) Using a screwdriver, install the No. 2 rear drive shaft inboard joint boot clamp.

(b) Install the inboard joint boot clamp by the same procedures as the No. 2 rear drive shaft inboard joint boot clamp.

Inspection

1. INSPECT REAR DRIVE SHAFT ASSEMBLY LH (a) Check that there is no remarkable play in the radial direction of the outboard joint. (b) Check that the inboard joint slides smoothly in the thru ...

Installation

1. INSTALL REAR DRIVE SHAFT ASSEMBLY LH (a) Install the drive shaft to the axle carrier. NOTICE: Be careful not to damage the boot and ABS speed sensor rotor to the drive shaft and oil seal o ...

Other materials:

Noise Occurs
INSPECTION PROCEDURE 1 NOISE CONDITION Check in which direction the noise comes from (front left or right, or rear left or right). Check in which direction the noise comes from. OK: The location of the noise source can be determined 2 CHECK SPEAKERS Check the installation cond ...

Listening to an iPod
Connecting an iPod enables you to enjoy music from the vehicle speakers. Select “iPod” on the audio source selection screen. When the iPod connected to the system includes iPod video, the system can only output the sound by selecting the browse screen. Connecting an iPod Audio control ...

Check that initialization has been completed
(a) Confirm that the data of tire pressure of all tires are displayed on the intelligent tester screen. Tester Display Measurement Item/Range Normal Condition Diagnostic Note TIREPRESS1 ID1 tire inflation pressure (Absolute pressure) / min.: 100 kPa (1 kgf/cm2, 14 ...