Toyota Sienna Service Manual: Reassembly
1. INSTALL BACK DOOR STOPPER LOWER
- Install the 2 stoppers with the 4 bolts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
2. INSTALL BACK DOOR BASE STOPPER BRACKET
- Install the 2 brackets with the 4 bolts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
3. INSTALL BACK DOOR WITH MOTOR LOCK ASSEMBLY
- Install the lock with the 4 bolts.
Torque: 12.5 N*m (112 kgf*cm, 9 ft.*lbf)
- Reset the lock
4. INSTALL POWER BACK DOOR TOUCH SENSOR LH
- Install the touch sensor with the clip.
- Using a torx driver (T25), tighten the 4 screws.
5. INSTALL POWER BACK DOOR TOUCH SENSOR RH
- Install the touch sensor with the clip.
- Using a torx driver (T25), tighten the 4 screws.
6. INSTALL BACK DOOR PULL STRAP
- Install the pull strap with the bolt.
Torque: 5.0 N*m (51 kgf*cm, 42 in.*lbf)
- Install the cover.
7. INSTALL BACK DOOR STAY BRACKET UPPER LH
- Install the bracket upper with the 2 bolts.
Torque: 12.5 N*m (112 kgf*cm, 9 ft.*lbf)
8. INSTALL POWER BACK DOOR DRIVE UNIT
- Install the drive unit with the 3 bolt.
Torque: 12.5 N*m (112 kgf*cm, 9 ft.*lbf)
- Reset the drive unit
Adjustment
HINT:
On the RH side, use the same procedures as on the LH
side.
Since a centering bolt is used as door hinge mounting
bolts on the body side and the door side, the door cannot
be adjusted ...
Power back door main switch
INSPECTION
1. INSPECT POWER BACK DOOR MAIN SWITCH
Inspect the resistance of the main switch.
Resistance
If the result is not as specified, replace the switch.
Apply battery voltage ...
Other materials:
Magnetic clutch relay
ON-VEHICLE INSPECTION
1. INSPECT MAGNETIC CLUTCH RELAY
(a) Remove the magnetic clutch relay.
(b) Measure the resistance according to the value(s) in
the table below.
Standard resistance
If the resistance is not as specified, replace the
magnetic clutch relay. ...
Installation
1. INSTALL ACCELERATOR PEDAL ROD
NOTICE:
Avoid physical shock to the accelerator pedal
assembly.
Do not disassemble the accelerator pedal
assembly.
Install the accelerator pedal rod with the 2 nuts.
Torque: 4.9 N*m (50 kgf*cm, 43 in.*lbf)
Connect the ...
Front door lock
INSPECTION
1. INSPECT FRONT DOOR W/ MOTOR LOCK ASSEMBLY LH
Apply battery voltage to the door lock and check
operation of the motor.
OK
HINT:
If the result is not as specified, replace the door lock
assembly.
Measure the resistance according to the value(s) in
the table ...
