Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL FRONT OIL PUMP OIL SEAL

INSTALL FRONT OIL PUMP OIL SEAL

(a) Using SST and a hammer, install a new oil seal to the oil pump body.

SST 09350-32014 (09351-32140)

HINT:

The seal end should be flat with the outer edge of the oil pump.

(b) Coat the lip of the oil seal with MP grease.

2. INSTALL FRONT OIL PUMP BODY O-RING

 INSTALL FRONT OIL PUMP BODY O-RING

(a) Coat new O-ring with ATF, and install it to the oil pump body.

NOTICE:

Make sure that the O-ring is not twisted or pinched. Moreover, apply enough ATF to the Oring before installation.

3. INSTALL FRONT OIL PUMP DRIVEN GEAR

INSTALL FRONT OIL PUMP DRIVEN GEAR

(a) Coat the front oil pump driven gear with ATF, and install it to the oil pump body with the marked side facing upward.

4. INSTALL FRONT OIL PUMP DRIVE GEAR

INSTALL FRONT OIL PUMP DRIVE GEAR

(a) Coat the front oil pump drive gear with ATF, and install it to the oil pump body with the marked side facing upward.

5. INSTALL STATOR SHAFT ASSEMBLY

 INSTALL STATOR SHAFT ASSEMBLY

a) Set the stator shaft and align it with each bolt hole.

(b) Using a "torx" socket (T30), install the 11 bolts.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

6. INSTALL CLUTCH DRUM OIL SEAL RING

 INSTALL CLUTCH DRUM OIL SEAL RING

(a) Coat 2 new clutch drum oil seal rings with ATF.

(b) Install 2 new clutch drum oil seal rings.

NOTICE: Do not expand the ring ends excessively.

7. INSPECT OIL PUMP ASSEMBLY

HINT: (See page AX-234)

Inspection
1. INSPECT OIL PUMP ASSEMBLY (a) Turn the drive gear with the 2 screwdrivers and make sure that it rotates smoothly. NOTICE: Be careful not to damage the oil seal lip. 2. INSPEC ...

Second brake piston
COMPONENTS ...

Other materials:

On-vehicle inspection
1. CHECK AUTO SLIDE-OPEN / CLOSE FUNCTION Check that the sliding roof switch can operate the sliding roof glass as follows while the tilt-up / DOWN function is not operating. Standard HINT: The sliding roof stops partway when the sliding roof switch is pushed on either side during AU ...

Reassembly
1. INSTALL BRAKE PEDAL PAD (a) Install the brake pedal pad to the brake pedal subassembly. 2. INSTALL PUSH ROD PIN (a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bushes. (b) Install the 2 new push rod bushes. (c) Install the 2 push rod pins with the 2 plate t ...

Reassembly
1. INSTALL PLANETARY GEAR (a) Apply grease to the planetary gears and pin parts of the planetary shaft. (b) Install the 3 planetary gears. 2. INSTALL STARTER ARMATURE ASSEMBLY (a) Apply grease to the plate washer and the armature shaft. (b) Install the starter armature to the star ...

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