Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

NOTICE: When installing, coat the parts indicated by the arrows with power steering fluid or molybdenum disulfide lithium base grease (See page PS-21).

1. INSPECT CENTER FRONT WHEEL

2. REMOVE FRONT WHEEL

3. SEPARATE TIE ROD ASSEMBLY LH SST 09628-62011

4. SEPARATE TIE ROD ASSEMBLY RH SST 09628-62011

HINT: Perform the same procedure on the other side.

5. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY

SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Fix the steering wheel with the seat belt.

SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY

(b) Release the 3 springs and separate the dust cover.

SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY

(c) Place matchmarks on the intermediate shaft assembly and power steering gear assembly.

(d) Remove the bolt and separate the intermediate shaft assembly.

6. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

7. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT: Perform the same procedure on the other side.

8. REMOVE FRONT STABILIZER BRACKET NO.1 LH

(a) Remove the 2 bolts and remove the stabilizer bracket No. 1.

9. REMOVE FRONT STABILIZER BRACKET NO.1 RH

REMOVE FRONT STABILIZER BRACKET NO.1 RH

HINT: Perform the same procedure on the other side.

10. DISCONNECT PRESSURE FEED TUBE ASSEMBLY

 DISCONNECT PRESSURE FEED TUBE ASSEMBLY

(a) Remove the clip and disconnect the return tube assembly from the power steering gear assembly.

 DISCONNECT PRESSURE FEED TUBE ASSEMBLY

(b) Using SST, disconnect the pressure feed tube assembly from the power steering gear assembly.

SST 09023-12701

 DISCONNECT PRESSURE FEED TUBE ASSEMBLY

(c) Remove the bolt and separate the tube clamp.

DISCONNECT PRESSURE FEED TUBE ASSEMBLY

(d) Remove the nut and separate the tube clamp.

11. REMOVE RACK & PINION POWER STEERING GEAR ASSEMBLY

REMOVE RACK & PINION POWER STEERING GEAR ASSEMBLY

(a) Remove the 2 bolts, nuts and the power steering gear assembly.

NOTICE: Do not damage the 2 pressure tubes.

Rack and pinion power steering gear
COMPONENTS ...

Disassembly
1. REMOVE RETURN TUBE NO.2 (a) Using SST, remove the return tube No. 2. SST 09023-12701 2. REMOVE STEERING LEFT TURN PRESSURE TUBE (a) Using SST, remove the left turn pressure tube. S ...

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How to proceed with troubleshooting
HINT:  Use these procedures to troubleshoot the power door lock control system.  The intelligent tester should be used in steps 3 and 5. 1 VEHICLE BROUGHT TO WORKSHOP 2 CUSTOMER PROBLEM ANALYSIS Interview the customer to confirm the trouble 3 INSPECT COMMUNICATION FUNCTI ...

Inspection
1. INSPECT LOWER BALL JOINT ASSEMBLY FRONT LH (a) As shown in the illustration, flip the ball joint stud back and forth 5 times, before installing the nut. (b) Using a torque wrench, turn the nut continuously at a rate of 3 - 5 seconds per 1 turn and take the torque reading on the 5th tur ...

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