Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See page AC-172)

2. REMOVE FRONT WHEEL RH

3. REMOVE FRONT FENDER APRON SEAL RH (See page EM-26)

4. REMOVE V-RIBBED BELT (See page EM-6)

5. REMOVE RADIATOR AND FAN ASSEMBLY (See page CO-28)

6. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the discharge hose sub-assembly from the compressor and magnetic clutch.

(b) Remove the O-ring from the discharge hose subassembly.

NOTICE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

7. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

 DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor and magnetic clutch.

(b) Remove the O-ring from the suction hose subassembly.

NOTICE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

8. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

 REMOVE COMPRESSOR AND MAGNETIC CLUTCH

(a) Disconnect the connector.

(b) Release the 2 clamps and wire harness.

(c) Remove the 2 bolts and 2 nuts.

REMOVE COMPRESSOR AND MAGNETIC CLUTCH

(d) Using a "TORX" socket wrench (E8), remove the 2 stud bolts and the compressor and magnetic clutch.

Compressor and magnetic clutch
COMPONENTS ...

Disassembly
1. REMOVE MAGNETIC CLUTCH ASSEMBLY (a) Place the compressor and magnetic clutch in a vise. (b) Using locking pliers, hold the magnetic clutch hub. (c) Remove the bolt, magnetic clutch hub, and ...

Other materials:

How to proceed with troubleshooting
1 VEHICLE BROUGHT TO WORKSHOP 2 CUSTOMER PROBLEM ANALYSIS 3 CHECK AND CLEAR DTCs Refer to the diagnostic check/clear 4 PROBLEM SYMPTOM CONFIRMATION 5 SYMPTOM SIMULATION 6 CHECK DTC 7 CHECK IF THE SAME SYMPTOM APPEARS IN THE NAVIGATION SYSTEM Refer to the navigation system 8 PROBLE ...

Reassembly
1. INSTALL FRONT OIL PUMP OIL SEAL (a) Using SST and a hammer, install a new oil seal to the oil pump body. SST 09350-32014 (09351-32140) HINT: The seal end should be flat with the outer edge of the oil pump. (b) Coat the lip of the oil seal with MP grease. 2. INSTALL FRONT OIL PUMP BODY ...

Removal
1. REMOVE REAR DOOR SCUFF PLATE LH 2. REMOVE REAR DOOR WEATHERSTRIP LH 3. REMOVE BACK DOOR WEATHERSTRIP 4. REMOVE BACK DOOR SCUFF PLATE 5. REMOVE QUARTER TRIM FRONT PANEL ASSEMBLY LH 6. REMOVE POWER POINT SOCKET ASSEMBLY  Release the 2 claw fittings and remove the power point soc ...

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