Toyota Sienna Service Manual: Removal
1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
HINT: (See page EM-26)
2. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
HINT: (See page DS-6)
3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
HINT: (See page DS-6)
4. REMOVE TRANSMISSION CONTROL CABLE CLAMP
(a) Remove the bolt and the transmission control cable clamp.
5. REMOVE WIRE HARNESS CLAMP
(a) Disconnect the wire harnesses from the clamp.
(b) Remove the 3 bolts and 2 clamps.
6. DISCONNECT WIRE HARNESS
(a) Remove the bolt and disconnect the wire harness.
7. REMOVE STARTER ASSEMBLY
(a) Disconnect the connector (1).
(b) Remove the nut (2) and disconnect the starter wire.
(c) Remove the 2 bolts (3) and starter assembly.
8. DISCONNECT CONNECTORS
(a) Disconnect the transmission wire connector.
(b) Disconnect the park/neutral position switch connector.
(c) Disconnect the 2 speed sensor connectors.
9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1
(a) Remove the bolt and automatic transmission oil cooler tube clamp.
(b) Remove the 2 bolts and transmission control cable bracket No.1.
10. REMOVE TRANSMISSION OIL FILLER TUBE SUBASSEMBLY
(a) Remove the ATF level gauge.
(b) Disconnect the wire harnesses 2 clamps from the oil filler tube.
(c) Remove the 2 bolts and oil filler tube.
(d) Remove the O-ring from the oil filler tube.
11. REMOVE OIL COOLER INLET TUBE NO.1
(a) Using SST and a wrench, disconnect the oil cooler inlet tube No.1.
SST 09023-12701
12. REMOVE OIL COOLER OUTLET TUBE NO.1
(a) Using SST and a wrench, disconnect the oil cooler outlet tube No.1.
SST 09023-12701
13. REMOVE ENGINE MOUNTING BRACKET FRONT
(a) Remove the 3 bolts and engine mounting bracket front.
14. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY
(a) Remove the 2 bolts and flywheel housing under cover.
(b) Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
HINT: There will be one green colored bolt.
(c) Remove the 10 bolts.
(d) Separate and remove the automatic transaxle.
15. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY
16. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
HINT: (See page AX-170)
Automatic transaxle assembly
Components
...
Installation
1. Install torque converter clutch assembly
(a) Install the torque converter clutch to the automatic
transaxle.
(b) Using vernier calipers and a straight edge, measure
the dimension "A& ...
Other materials:
DTC check / clear
1. CHECK DTC (USING INTELLIGENT TESTER)
Checking DTCs.
Connect the intelligent tester to the DLC3.
Turn the ignition switch ON.
Read DTCs by following the prompts on the
tester screen.
HINT:
Refer to the intelligent tester operator's manual
for further details.
2. CLEAR DTC ...
Installation
1. INSTALL WATER PUMP ASSEMBLY
(a) Install a new water pump gasket and the water
pump assembly with the 16 bolts.
Torque: Bolt A
21 N*m (214 kgf*cm, 15 ft.*lbf)
Bolts B and C
9.1 N*m (93 kgf*cm, 81 in.*lbf)
NOTICE:
Make sure that there is no oil on the threads
of bolts A.
...
Reassembly
1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the No. 1 cooler thermistor as shown in the
illustration.
NOTICE:
Be sure to insert the thermistor only once
because reinserting it will not allow it to be
firmly secured.
When reusing the evaporator, insert the
thermistor one row ne ...
