Toyota Sienna Service Manual: Removal
1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
HINT: (See page EM-26)
2. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
HINT: (See page DS-6)
3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
HINT: (See page DS-6)
4. REMOVE TRANSMISSION CONTROL CABLE CLAMP
(a) Remove the bolt and the transmission control cable clamp.
5. REMOVE WIRE HARNESS CLAMP
(a) Disconnect the wire harnesses from the clamp.
(b) Remove the 3 bolts and 2 clamps.
6. DISCONNECT WIRE HARNESS
(a) Remove the bolt and disconnect the wire harness.
7. REMOVE STARTER ASSEMBLY
(a) Disconnect the connector (1).
(b) Remove the nut (2) and disconnect the starter wire.
(c) Remove the 2 bolts (3) and starter assembly.
8. DISCONNECT CONNECTORS
(a) Disconnect the transmission wire connector.
(b) Disconnect the park/neutral position switch connector.
(c) Disconnect the 2 speed sensor connectors.
9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1
(a) Remove the bolt and automatic transmission oil cooler tube clamp.
(b) Remove the 2 bolts and transmission control cable bracket No.1.
10. REMOVE TRANSMISSION OIL FILLER TUBE SUBASSEMBLY
(a) Remove the ATF level gauge.
(b) Disconnect the wire harnesses 2 clamps from the oil filler tube.
(c) Remove the 2 bolts and oil filler tube.
(d) Remove the O-ring from the oil filler tube.
11. REMOVE OIL COOLER INLET TUBE NO.1
(a) Using SST and a wrench, disconnect the oil cooler inlet tube No.1.
SST 09023-12701
12. REMOVE OIL COOLER OUTLET TUBE NO.1
(a) Using SST and a wrench, disconnect the oil cooler outlet tube No.1.
SST 09023-12701
13. REMOVE ENGINE MOUNTING BRACKET FRONT
(a) Remove the 3 bolts and engine mounting bracket front.
14. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY
(a) Remove the 2 bolts and flywheel housing under cover.
(b) Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
HINT: There will be one green colored bolt.
(c) Remove the 10 bolts.
(d) Separate and remove the automatic transaxle.
15. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY
16. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
HINT: (See page AX-170)
Automatic transaxle assembly
Components
...
Installation
1. Install torque converter clutch assembly
(a) Install the torque converter clutch to the automatic
transaxle.
(b) Using vernier calipers and a straight edge, measure
the dimension "A& ...
Other materials:
Removal
1. Remove engine under cover no.1
2. Disconnect cable from negative battery
terminal
3. Drain automatic transaxle fluid (see page
ax-131)
4. Remove automatic transaxle oil pan subassembly
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. ...
Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY
(a) Using soft jaws on the vise, hold the brake master
cylinder in a vise through aluminum plates.
(b) Using a screwdriver, remove the O-ring.
(c) Using SST, remove the brake tube from the brake
master cylinder.
SST 09023 ...
Installation
1. INSTALL REAR SEAT 3 POINT TYPE BELT
ASSEMBLY (for 8-Passenger)
HINT: Refer to the instructions for reassembly of the rear
No. 1 seat assembly (for center seat).
Install the rear seat 3 point type belt assembly with
the bolt.
Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf)
2. INSTALL ...