Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. Remove repair service starter kit

Remove repair service starter kit

(a) Remove the nut and disconnect the lead wire from the repair service starter kit.

Remove repair service starter kit

(b) Remove the 2 screws which are used to secure the repair service starter kit to the repair service starter kit.

(c) Remove the repair service starter kit.

(d) Remove the return spring and the plunger from the repair service starter kit.

2. REMOVE STARTER YOKE ASSEMBLY

REMOVE STARTER YOKE ASSEMBLY

(a) Remove the 2 through bolts and pull out the starter yoke together with the starter commutator end frame.

REMOVE STARTER YOKE ASSEMBLY

(b) Remove the starter yoke from the starter commutator end frame.

3. REMOVE STARTER ARMATURE PLATE

REMOVE STARTER ARMATURE PLATE

(a) Remove the starter armature plate from the starter yoke.

4. REMOVE DRIVE HOUSING STARTER BEARING COVER

REMOVE DRIVE HOUSING STARTER BEARING COVER

(a) Using a screwdriver, remove the drive housing starter bearing cover.

5. REMOVE STARTER ARMATURE ASSEMBLY

REMOVE STARTER ARMATURE ASSEMBLY

(a) Using snap ring pliers, remove the snap ring and plate washer.

(b) Remove the starter armature from the commutator end frame.

6. REMOVE PLANETARY GEAR

REMOVE PLANETARY GEAR

(a) Remove the 3 planetary gears from the repair service starter kit.

Removal
1. REMOVE BATTERY (See page EM-26) 2. REMOVE NO. 2 AIR CLEANER INLET (See page EM- 28) 3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See page FU-13) 4. REMOVE AIR CLEANER FILTER ELEMENT (See page EM-2 ...

Inspection
1. Inspect starter assembly NOTICE: These tests must be performed within 3 to 5 seconds to avoid burning out the coil. (a) Perform the pull-in test. (1) Disconnect the lead ...

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