1. INSPECT UNDERDRIVE PACK CLEARANCE
HINT: (See page AX-262)
2. REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING
a) Using a screwdriver, remove the underdrive clutch flange No.2 snap ring.
3. REMOVE UNDERDRIVE CLUTCH DISC NO.1
(a) Remove the flange, 4 discs and 4 plates from the underdrive clutch drum.
4. REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY
(a) Place SST on the clutch balancer and compress the spring with a press.
SST 09350-32014
(b) Using a snap ring expander, remove the snap ring.
NOTICE:
(c) Remove the clutch balancer from the underdrive clutch drum.
(d) Remove the return spring from the underdrive clutch drum.
5. REMOVE UNDERDRIVE CLUTCH PISTON SET
(a) Install the underdrive clutch to the transaxle case.
NOTICE: Be careful not to damage the oil seal ring.
(b) Holding the underdrive clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the underdrive clutch piston.
6. REMOVE UNDERDRIVE CLUTCH DRUM O-RING
(a) Using a screwdriver, remove the O-ring from the underdrive clutch drum.
Removal
1. REMOVE EXHAUST PIPE ASSEMBLY
(a) Remove exhaust pipe assembly (See page EX-8).
2. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSEMBLY
(a) Depress the brake pedal and hold it down.
(b) Using a hexagon wrench (6 mm), loosen the cross
groove joint set bolts a half turn.
HINT:
Place a cloth ...
Installation
1. INSTALL KNOCK CONTROL SENSOR
Install the 2 knock control sensors with the 2 bolts
as shown in the illustration.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
Connect the 2 knock control sensor connectors.
2. INSTALL INTAKE MANIFOLD
3. INSTALL FUEL MAIN TUBE SUB-ASSEMBLY
4 ...
Drive belt
COMPONENTS
REMOVAL
1. REMOVE FRONT WHEEL RH
2. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
3. REMOVE V-RIBBED BELT
(a) Using SST, release the belt tension by turning the
belt tensioner counterclockwise, and remove the Vribbed
belt from the belt tensioner.
SST 09249-63010
(b) ...