Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. INSPECT UNDERDRIVE PACK CLEARANCE

HINT: (See page AX-262)

2. REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING

 REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING

a) Using a screwdriver, remove the underdrive clutch flange No.2 snap ring.

3. REMOVE UNDERDRIVE CLUTCH DISC NO.1

REMOVE UNDERDRIVE CLUTCH DISC NO.1

(a) Remove the flange, 4 discs and 4 plates from the underdrive clutch drum.

4. REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

 REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place SST on the clutch balancer and compress the spring with a press.

SST 09350-32014

(b) Using a snap ring expander, remove the snap ring.

NOTICE:

REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(c) Remove the clutch balancer from the underdrive clutch drum.

REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(d) Remove the return spring from the underdrive clutch drum.

5. REMOVE UNDERDRIVE CLUTCH PISTON SET

REMOVE UNDERDRIVE CLUTCH PISTON SET

(a) Install the underdrive clutch to the transaxle case.

NOTICE: Be careful not to damage the oil seal ring.

(b) Holding the underdrive clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the underdrive clutch piston.

6. REMOVE UNDERDRIVE CLUTCH DRUM O-RING

REMOVE UNDERDRIVE CLUTCH DRUM O-RING

(a) Using a screwdriver, remove the O-ring from the underdrive clutch drum.

Underdrive clutch
COMPONENTS ...

Inspection
1. INSPECT UNDERDRIVE PACK CLEARANCE (a) Install the underdrive clutch to the transaxle case. NOTICE: Be careful not to damage the oil seal rings. (b) Install a dial indicator as shown in the ...

Other materials:

Removal
1. REMOVE EXHAUST PIPE ASSEMBLY (a) Remove exhaust pipe assembly (See page EX-8). 2. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSEMBLY (a) Depress the brake pedal and hold it down. (b) Using a hexagon wrench (6 mm), loosen the cross groove joint set bolts a half turn. HINT: Place a cloth ...

Installation
1. INSTALL KNOCK CONTROL SENSOR  Install the 2 knock control sensors with the 2 bolts as shown in the illustration. Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)  Connect the 2 knock control sensor connectors. 2. INSTALL INTAKE MANIFOLD 3. INSTALL FUEL MAIN TUBE SUB-ASSEMBLY 4 ...

Drive belt
COMPONENTS REMOVAL 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT FENDER APRON SEAL RH (See page EM-26) 3. REMOVE V-RIBBED BELT (a) Using SST, release the belt tension by turning the belt tensioner counterclockwise, and remove the Vribbed belt from the belt tensioner. SST 09249-63010 (b) ...

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