Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. INSPECT UNDERDRIVE PACK CLEARANCE

HINT: (See page AX-262)

2. REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING

 REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING

a) Using a screwdriver, remove the underdrive clutch flange No.2 snap ring.

3. REMOVE UNDERDRIVE CLUTCH DISC NO.1

REMOVE UNDERDRIVE CLUTCH DISC NO.1

(a) Remove the flange, 4 discs and 4 plates from the underdrive clutch drum.

4. REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

 REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place SST on the clutch balancer and compress the spring with a press.

SST 09350-32014

(b) Using a snap ring expander, remove the snap ring.

NOTICE:

REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(c) Remove the clutch balancer from the underdrive clutch drum.

REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(d) Remove the return spring from the underdrive clutch drum.

5. REMOVE UNDERDRIVE CLUTCH PISTON SET

REMOVE UNDERDRIVE CLUTCH PISTON SET

(a) Install the underdrive clutch to the transaxle case.

NOTICE: Be careful not to damage the oil seal ring.

(b) Holding the underdrive clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the underdrive clutch piston.

6. REMOVE UNDERDRIVE CLUTCH DRUM O-RING

REMOVE UNDERDRIVE CLUTCH DRUM O-RING

(a) Using a screwdriver, remove the O-ring from the underdrive clutch drum.

Underdrive clutch
COMPONENTS ...

Inspection
1. INSPECT UNDERDRIVE PACK CLEARANCE (a) Install the underdrive clutch to the transaxle case. NOTICE: Be careful not to damage the oil seal rings. (b) Install a dial indicator as shown in the ...

Other materials:

General information
When the vehicle is locked, the vehicle alarm system reacts to the following changes: Opening a door, the hood or the trunk lid. Movements in the car's interior. Changes in the vehicle tilt, for instance, during attempts at stealing a wheel or when towing the vehicle. Disconnected battery vol ...

Inspection
1. INSPECT LOWER BALL JOINT ASSEMBLY FRONT LH (a) As shown in the illustration, flip the ball joint stud back and forth 5 times, before installing the nut. (b) Using a torque wrench, turn the nut continuously at a rate of 3 - 5 seconds per 1 turn and take the torque reading on the 5th tur ...

Check for intermittent problems
1. CHECK FOR INTERMITTENT PROBLEMS HINT: For use of the intelligent tester only: Inspect the vehicle's ECM using check mode. Intermittent problems are easier to detect with an intelligent tester when the ECM is in check mode. In check mode, the ECM uses 1 trip detection logic, which is more ...

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