Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT UNDERDRIVE PACK CLEARANCE

INSPECT UNDERDRIVE PACK CLEARANCE

(a) Install the underdrive clutch to the transaxle case.

NOTICE: Be careful not to damage the oil seal rings.

(b) Install a dial indicator as shown in the illustration.

(c) Measure the underdrive clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

Pack clearance: 1.51 to 1.71 mm (0.0594 to 0.0673 in.)

If the pack clearance is not as specified, inspect the discs, plates and flange.

HINT: There are 5 flanges in different thickness.

Flange thickness: mm (in.)

2. INSPECT UNDERDRIVE CLUTCH DISC NO.1

INSPECT UNDERDRIVE CLUTCH DISC NO.1

(a) Check if the sliding surface of the disc, plate and flange are worn or burnt. If necessary, replace them.

HINT:

3. INSPECT UNDERDRIVE CLUTCH DRUM SUBASSEMBLY

INSPECT UNDERDRIVE CLUTCH DRUM SUBASSEMBLY

(a) Using a dial indicator, measure the inside diameter of the underdrive clutch drum bushing.

Standard drum bushing: 37.06 to 37.08 mm (1.4591 to 1.4598 in.) Maximum drum bushing: 37.13 mm (1.4618 in.)

If the inside diameter is greater than the maximum, replace the underdrive clutch drum.

4. INSPECT UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

INSPECT UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Using a vernier calipers, measure the free length of the spring together with the spring seat.

Standard free length: 17.14 mm (0.6752 in.)

Disassembly
1. INSPECT UNDERDRIVE PACK CLEARANCE HINT: (See page AX-262) 2. REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING a) Using a screwdriver, remove the underdrive clutch flange No.2 snap rin ...

Reassembly
1. INSTALL UNDERDRIVE CLUTCH DRUM O-RING (a) Coat a new O-ring with ATF, and install it to the underdrive clutch drum. NOTICE: Make sure that the O-ring is not twisted or pinched. 2. INSTALL ...

Other materials:

Disc cannot be Played/ No Playable Files/ Copyright Protection Error
DTC 44-7D Disc cannot be Played DTC 44-7E No Playable Files DTC 44-7F Copyright Protection Error DESCRIPTION DTC No. DTC Detecting Condition Trouble Area 44-7D An incompatible MP3/WMA file is used. Although the file has an extension of " ...

Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for 90 seconds after disconnecting the cable to prevent the airbag working. 2. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY  Disengage the 4 clips and remove the instrument cluster finish panel sub-assembly. ...

Open in Driver Side Squib Circuit
DTC B0101/14 Open in Driver Side Squib Circuit DESCRIPTION The driver side squib circuit consists of the center airbag sensor assembly, the spiral cable and the steering pad. The circuit instructs the SRS to deploy when deployment conditions are met. DTC B0101/14 is recorded when an open ...

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