Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

1. Remove engine under cover no.1 2. Disconnect cable from negative battery terminal 3. Drain automatic transaxle fluid (see page ax-131) 4. Remove automatic transaxle oil pan subassembly

Remove automatic transaxle oil pan subassembly

(a) Remove the 18 bolts, oil pan and gasket.

NOTICE: Some fluid will remain in the oil pan. Carefully remove the oil pan so that the fluid remaining in the pan does not spill out.

Remove automatic transaxle oil pan subassembly

(b) Remove the 2 magnets from the oil pan.

 Remove automatic transaxle oil pan subassembly

(c) Examine particles in the pan.

(1) Collect any steel chips using the removed magnets. Look carefully at the chips and particles in the pan and on the magnets to see the type of wear which might be found in the transaxle.

Result: Steel (magnetic): Wear of the bearing, gear or plate Brass (non-magnetic): Wear of the bearing

5. DISCONNECT TRANSMISSION WIRE

DISCONNECT TRANSMISSION WIRE

(a) Disconnect the 7 shift solenoid valve connectors.

(b) Remove the bolt and lock plate, and disconnect the ATF temperature sensor.

6. REMOVE VALVE BODY OIL STRAINER ASSEMBLY

REMOVE VALVE BODY OIL STRAINER ASSEMBLY

(a) Remove the 3 bolts and oil strainer.

NOTICE: Be careful when removing the oil strainer as fluid will come out.

REMOVE VALVE BODY OIL STRAINER ASSEMBLY

(b) Remove the O-ring from the valve body oil strainer assembly.

7. REMOVE TRANSMISSION VALVE BODY ASSEMBLY

REMOVE TRANSMISSION VALVE BODY ASSEMBLY

(a) Support the valve body assembly and remove the 17 bolts and the transmission valve body assembly.

REMOVE TRANSMISSION VALVE BODY ASSEMBLY

(b) Remove the check ball body and the spring.

REMOVE TRANSMISSION VALVE BODY ASSEMBLY

(c) Remove the bolt and lock plate from the valve body assembly.

(d) Remove the shift solenoid valve SL3 and SLT from the valve body assembly.

REMOVE TRANSMISSION VALVE BODY ASSEMBLY

(e) Remove the bolt and shift solenoid valve S4 from the valve body assembly

REMOVE TRANSMISSION VALVE BODY ASSEMBLY

(f) Remove the shift solenoid valve SR from the valve body assembly.

REMOVE TRANSMISSION VALVE BODY ASSEMBLY

(g) Remove the bolt and shift solenoid valve DSL from the valve body assembly.

REMOVE TRANSMISSION VALVE BODY ASSEMBLY

(h) Remove the bolt and shift solenoid valve SL2 from the valve body assembly.

REMOVE TRANSMISSION VALVE BODY ASSEMBLY

(i) Remove the bolt and shift solenoid valve SL1 from the valve body assembly.

Valve body assembly
Components ...

Installation
1. Install transmission valve body assembly (a) Install the shift solenoid valve SL1 to the valve body assembly with the bolt. Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) (b) Install the shi ...

Other materials:

Reassembly
1. INSTALL TRANSFER DRIVEN PINION REAR BEARING (a) Using SST(s) and a press, install the transfer driven pinion rear bearing outer race to the transfer case. SST 09950-60010 (09951-00620), 09950-70010 (09951-07150) NOTICE: Place something like wood blocks under the case to keep its level. ...

Diagnosis system
1. CHECK DLC3  The ECU uses ISO 15765-4 for communication. The terminal arrangement of the DLC3 complies with SAE J1962 and meets the ISO 15765-4 format. NOTICE: *: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not operate the igniti ...

Reassembly
NOTICE: Before installation, coat the parts indicated by arrows with power steering fluid (See page PS-7). 1. INSTALL VANE PUMP HOUSING OIL SEAL (a) Coat a new vane pump housing oil seal lip with power steering fluid. (b) Using SST and a press, install the vane pump housing oil seal until i ...

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