Toyota RAV4 manuals

Toyota Sienna Service Manual: Brake Warning Light Remains ON

DESCRIPTION

If the ECU detects a trouble, it turns on the brake warning light at the same time of prohibiting ABS control.

At this time, the ECU records a DTC in memory.

Connect terminals TC and CG of the DLC3 to make the brake warning light blink and output the DTC.

WIRING DIAGRAM

Brake Warning Light Remains ON

INSPECTION PROCEDURE

1 CHECK DTC

(a) Check if the ABS DTC is output (See page BC-10).

Result

2 INSPECT SKID CONTROL ECU CONNECTOR SECURELY CONNECTED

(a) Check the skid control ECU connector's connecting condition.

OK: The connector should be securely connected.

3 INSPECT BATTERY

(a) Check the battery voltage.

Standard voltage: 10 to 14 V

4 INSPECT SKID CONTROL ECU (IG1 TERMINAL VOLTAGE)

(a) Disconnect the skid control ECU connector.

(b) Turn the ignition switch to the on position.

INSPECT SKID CONTROL ECU (IG1 TERMINAL VOLTAGE)

(c) Measure the voltage according to the value(s) in the table below.

Standard voltage

5 INSPECT SKID CONTROL ECU (GND TERMINAL CONTINUITY)

INSPECT SKID CONTROL ECU (GND TERMINAL CONTINUITY)

(a) Disconnect the skid control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard resistance

6 INSPECT PARKING BRAKE SWITCH

INSPECT PARKING BRAKE SWITCH

(a) Disconnect the parking brake switch connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard resistance

7 CHECK HARNESS AND CONNECTOR

CHECK HARNESS AND CONNECTOR

(a) Disconnect the skid control ECU connector and parking brake switch.

(b) Measure the resistance according to the value(s) in the table below.

Standard resistance

8 INSPECT BRAKE FLUID LEVEL WARNING SWITCH

(a) Remove the reservoir tank cap and strainer.

(b) Disconnect the brake fluid level warning switch connector.

INSPECT BRAKE FLUID LEVEL WARNING SWITCH

(c) Measure the resistance according to the value(s) in the table below.

HINT: A float is placed inside the reservoir. Its position can be changed by increasing/decreasing the level of brake fluid.

Standard resistance

HINT: If there is no problem after finishing the above check, adjust the brake fluid level to the MAX level.

9 INSPECT HARNESS AND CONNECTOR (BETWEEN BRAKE FLUID LEVEL WARNING SW AND COMBINATION METER)

(a) Disconnect the combination meter connector.

 INSPECT HARNESS AND CONNECTOR (BETWEEN BRAKE FLUID LEVEL WARNING SW

(b) Measure the resistance according to the value(s) in the table below.

Standard resistance

10 CHECK HARNESS AND CONNECTOR (BETWEEN SKID CONTROL ECU AND COMBINATION METER ASSEMBLY)

(a) Turn the ignition switch off.

(b) Disconnect the combination meter connector.

CHECK HARNESS AND CONNECTOR (BETWEEN SKID CONTROL ECU AND COMBINATION METER ASSEMBLY)

(c) Measure the resistance according to the value(s) in the table below.

Standard resistance

11 INSPECT COMBINATION METER ASSEMBLY

(a) Check the combination meter assembly (See page ME- 4).

HINT: If troubleshooting has been carried out according to the PROBLEM SYMPTOMS TABLE, refer back to the table and proceed to the next step before replacing the part (See page BC-7).

REPLACE BRAKE ACTUATOR ASSEMBLY

ABS Warning Light does not Come ON
WIRING DIAGRAM See page BC-47. INSPECTION PROCEDURE 1 INSPECT ABS WARNING LIGHT (a) Disconnect the skid control ECU connector. (b) Turn the ignition switch to the ON position. (c) Check that ...

Brake Warning Light does not Come ON
WIRING DIAGRAM See page BC-52. INSPECTION PROCEDURE 1 INSPECT BRAKE WARNING LIGHT (a) Disconnect the skid control ECU connector. (b) Turn the ignition switch to the on position. (c) Check th ...

Other materials:

Installation
1. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY  Install the front passenger airbag assembly with the 2 screws. 2. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY 3. CONNECT FRONT PASSENGER AIRBAG ASSEMBLY CONNECTOR  Connect the connector to the front passenger airbag assembly. ...

DTC check / clear
1. CHECK DTC (USING INTELLIGENT TESTER)  Checking DTCs. Connect the intelligent tester to the DLC3.  Turn the ignition switch ON.  Read DTCs by following the prompts on the tester screen. HINT: Refer to the intelligent tester operator's manual for further deta ...

Terminals of ECU
1. POSITION CONTROL ECU AND SWITCH ASSEMBLY (POWER SEAT CONTROL SWITCH AND ECU)  Disconnect the P58 and P59 connectors. Check the voltage of each terminal of the wire harness side connectors. If the result is not as specified, there may be a malfunction in the wire harn ...

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