Toyota Sienna Service Manual: Adjustment
HINT:
- On the RH side, use the same procedures as on the LH side.
- Since a centering bolt is used as door hinge mounting bolts on the body side and the door side, the door cannot be adjusted with them on. Substitute a bolt with a washer for the centering bolt.
1. INSPECT BACK DOOR PANEL SUB-ASSEMBLY
- Check that the clearance is within the standard range.
Standard
2. ADJUST BACK DOOR PANEL SUB-ASSEMBLY
- Adjust the door forward / rearward and vertically by loosening the body side hinge nuts and bolt.
- Tighten the body side hinge nuts and bolt after the
adjustment.
Torque: 19.5 N*m (200 kgf*cm, 14 ft.*lbf)
- Horizontally and vertically adjust the door by loosening the door side hinge bolts.
- Tighten the body side hinge bolts after the
adjustment.
Torque: 19.5 N*m (200 kgf*cm, 14 ft.*lbf)
- Using a screwdriver, remove the back door scuff plate.
HINT: Tape the screwdriver tip before use.
- Adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer.
- Tighten the striker mounting screws after the
adjustment.
Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf)
Disassembly
1. REMOVE BACK DOOR GARNISH CENTER
Using a clip remover, disengage the 5 clips and
remove the garnish center.
2. REMOVE BACK DOOR SIDE GARNISH LH
Using a clip remover, disengage the 3 ...
Reassembly
1. INSTALL BACK DOOR STOPPER LOWER
Install the 2 stoppers with the 4 bolts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
2. INSTALL BACK DOOR BASE STOPPER BRACKET
Install the 2 stopper bracket ...
Other materials:
Inspection
1. INSPECT OIL PUMP RELIEF VALVE
(a) Coat the relief valve with engine oil and check that it
falls smoothly into the valve hole under its own
weight.
If the valve does not fall smoothly, replace the relief
valve. If necessary, replace the oil pump assembly.
2. INSPECT OIL PUMP ROTOR SET
...
Removal
1. REMOVE BATTERY
2. REMOVE AIR CLEANER ASSEMBLY
HINT:
(See page EM-26)
3. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Remove the nut from the control shaft lever.
(b) Disconnect the control cable from the control shaft
lever.
(c) Remove the clip and disconnect the control cab ...
Reassembly
1. INSTALL MAGNETIC CLUTCH ASSEMBLY
(a) Install the magnetic clutch stator while aligning the
protrusion on the stator with the notch on the air
compressor assembly as shown in the illustration.
(b) Using a snap ring expander, install a new snap ring
with the chamfered side facing up.
...
