Toyota Sienna Service Manual: Adjustment

Toyota Sienna Service Manual / Engine hood / door / Back door / Adjustment

HINT:

On the RH side, use the same procedures as on the LH side.
Since a centering bolt is used as door hinge mounting bolts on the body side and the door side, the door cannot be adjusted with them on. Substitute a bolt with a washer for the centering bolt.

1. INSPECT BACK DOOR PANEL SUB-ASSEMBLY

INSPECT BACK DOOR PANEL SUB-ASSEMBLY

Check that the clearance is within the standard range.

Standard

Standard

2. ADJUST BACK DOOR PANEL SUB-ASSEMBLY

ADJUST BACK DOOR PANEL SUB-ASSEMBLY

Adjust the door forward / rearward and vertically by loosening the body side hinge nuts and bolt.
Tighten the body side hinge nuts and bolt after the adjustment.
Torque: 19.5 N*m (200 kgf*cm, 14 ft.*lbf)

ADJUST BACK DOOR PANEL SUB-ASSEMBLY

Horizontally and vertically adjust the door by loosening the door side hinge bolts.
Tighten the body side hinge bolts after the adjustment.
Torque: 19.5 N*m (200 kgf*cm, 14 ft.*lbf)
Using a screwdriver, remove the back door scuff plate.

HINT: Tape the screwdriver tip before use.

ADJUST BACK DOOR PANEL SUB-ASSEMBLY

Adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer.
Tighten the striker mounting screws after the adjustment.
Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf)

Disassembly

1. REMOVE BACK DOOR GARNISH CENTER Using a clip remover, disengage the 5 clips and remove the garnish center. 2. REMOVE BACK DOOR SIDE GARNISH LH Using a clip remover, disengage the 3 ...

Reassembly

1. INSTALL BACK DOOR STOPPER LOWER Install the 2 stoppers with the 4 bolts. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 2. INSTALL BACK DOOR BASE STOPPER BRACKET Install the 2 stopper bracket ...

Other materials:

Installation
1. Install heated oxygen sensor (for bank 2 sensor 2) (see page ec-34) 2. Install front exhaust pipe assembly (a) Install 2 new gaskets to the front exhaust pipe assembly. (b) Install the front exhaust pipe assembly with the 4 nuts. Torque: 62 n*m (632 kgf*cm, 46 ft.*Lbf) 3. INSTALL CE ...

Problem symptoms table
HINT: Inspect the fuse and relay before confirming the suspected areas in the table below. Inspect each suspected area in numerical order for the corresponding symptom. If the malfunction still exists after checking and confirming that all circuits and components are normal ...

Engine Coolant Temperature Circuit Range / Performance Problem
DTC P0116 Engine Coolant Temperature Circuit Range / Performance Problem DESCRIPTION Refer to DTC P0115 DTC No. DTC Detection Condition Trouble Area P0116 ECTs as listed below are nearly same (2 trip detection logic): ECT when engine is start ...