Toyota Sienna Service Manual: Reassembly
1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the clutch pulley.
(b) Install the generator rotor assembly to the drive end frame.
(c) Place a new generator washer on the generator rotor.
2. INSTALL GENERATOR COIL ASSEMBLY
(a) Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly.
(b) Install the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) While pushing the 2 brushes into the generator brush holder assembly, insert a φ1.0 mm (0.039 in.) pin into the brush holder hole.
(b) Install the brush holder assembly to the generator coil with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf) (c) Pull out the pin from the generator brush holder.
4. INSTALL GENERATOR TERMINAL INSULATOR
(a) Install the terminal insulator to the generator coil.
| NOTICE: Pay attention to installation direction of the terminal insulator. |
5. INSTALL GENERATOR REAR END COVER
(a) Install the generator rear end cover to the generator coil with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)
6. INSTALL GENERATOR CLUTCH PULLEY
(a) Temporarily install the clutch pulley onto the rotor shaft.
(b) Set SST (A) and (B).
SST 09820-63020
(c) Clamp SST (A) in a vise.
| NOTICE: Be sure to fix the flat surface of SST (A) in a vise. |
(d) Place the rotor shaft end into SST (A).
(e) Fit SST (B) to the clutch pulley.
(f) Tighten the pulley by turning SST (B) in the direction shown in the illustration.
Torque: without SST 110 N*m (1125 kgf*cm, 81 ft.*lbf)
with SST 84 N*m (857 kgf*cm, 62 ft.*lbf)
NOTICE:
|
(g) Remove the generator assembly from SST.
(h) Check that the clutch pulley rotates smoothly.
(i) Install a new clutch pulley cap to the clutch pulley.
Replacement
1. REPLACE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the
drive end frame.
(b) Using SST and a hammer, tap out the drive end
frame bearing from the d ...
Installation
1. Install generator assembly
(a) Install the bracket with the bolt.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
(b) Install the wire harness clamp stay.
Torque: 8.4 N*m (86 kgf*cm, 74 in. ...
Other materials:
For vehicles equipped with srs airbag and seat belt pretensioner
The SIENNA is equipped with a Supplemental Restraint System (SRS).
CAUTION: Failure to carry out the service operations in the correct sequence could cause the SRS to unexpectedly deploy during servicing and lead to serious injury. Furthermore, if a mistake is made when servicing SRS, it is poss ...
Initialization
1. RESET MEMORY
NOTICE:
Perform the RESET MEMORY (AT initialization)
when replacing the automatic transaxle assembly,
engine assembly or ECM.
The RESET MEMORY can be performed only with
the Intelligent tester.
HINT:
The ECM memorizes the condition that the ...
Reassembly
1. INSTALL FRONT OIL PUMP OIL SEAL
(a) Using SST and a hammer, install a new oil seal to
the oil pump body.
SST 09350-32014 (09351-32140)
HINT:
The seal end should be flat with the outer edge of
the oil pump.
(b) Coat the lip of the oil seal with MP grease.
2. INSTALL FRONT OIL PUMP BODY ...
