1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the clutch pulley.
(b) Install the generator rotor assembly to the drive end frame.
(c) Place a new generator washer on the generator rotor.
2. INSTALL GENERATOR COIL ASSEMBLY
(a) Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly.
(b) Install the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) While pushing the 2 brushes into the generator brush holder assembly, insert a φ1.0 mm (0.039 in.) pin into the brush holder hole.
(b) Install the brush holder assembly to the generator coil with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf) (c) Pull out the pin from the generator brush holder.
4. INSTALL GENERATOR TERMINAL INSULATOR
(a) Install the terminal insulator to the generator coil.
NOTICE: Pay attention to installation direction of the terminal insulator. |
5. INSTALL GENERATOR REAR END COVER
(a) Install the generator rear end cover to the generator coil with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)
6. INSTALL GENERATOR CLUTCH PULLEY
(a) Temporarily install the clutch pulley onto the rotor shaft.
(b) Set SST (A) and (B).
SST 09820-63020
(c) Clamp SST (A) in a vise.
NOTICE: Be sure to fix the flat surface of SST (A) in a vise. |
(d) Place the rotor shaft end into SST (A).
(e) Fit SST (B) to the clutch pulley.
(f) Tighten the pulley by turning SST (B) in the direction shown in the illustration.
Torque: without SST 110 N*m (1125 kgf*cm, 81 ft.*lbf)
with SST 84 N*m (857 kgf*cm, 62 ft.*lbf)
NOTICE:
|
(g) Remove the generator assembly from SST.
(h) Check that the clutch pulley rotates smoothly.
(i) Install a new clutch pulley cap to the clutch pulley.
Removal
NOTICE:
Do not adjust the brake booster push rod.
Do not change the combination of the diameter
converting unit and brake.
1. REMOVE FRONT WHEEL
2. DRAIN BRAKE FLUID
NOTICE:
Wash the brake fluid off immediately if it attaches to
any painted surfaces.
3. SEPARATE BATTERY NEGATIVE TERM ...
Installation
1. INSTALL HEATED OXYGEN SENSOR (for Bank 2
Sensor 2) (See page EC-39)
2. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Install a new gasket to the front exhaust pipe
assembly.
(b) Install the front exhaust pipe assembly with the 2
nuts.
Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf)
3. V
V(A) ins ...
Removal
1. DISCHARGE REFRIGERANT FROM
REFRIGERATION SYSTEM
SST 07110-58060 (07117-58080, 07117-58090,
07117-78050, 07117-88060, 07117-88070,
07117-88080)
HINT:
See page AC-172.
2. REMOVE REAR DOOR SCUFF PLATE RH (See page
IR-7)
3. REMOVE BACK DOOR SCUFF PLATE (See page IR-
8)
4. REMOVE QUARTER TR ...