Toyota Sienna Service Manual: Reassembly
1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the clutch pulley.
(b) Install the generator rotor assembly to the drive end frame.
(c) Place a new generator washer on the generator rotor.
2. INSTALL GENERATOR COIL ASSEMBLY
(a) Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly.
(b) Install the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) While pushing the 2 brushes into the generator brush holder assembly, insert a φ1.0 mm (0.039 in.) pin into the brush holder hole.
(b) Install the brush holder assembly to the generator coil with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf) (c) Pull out the pin from the generator brush holder.
4. INSTALL GENERATOR TERMINAL INSULATOR
(a) Install the terminal insulator to the generator coil.
| NOTICE: Pay attention to installation direction of the terminal insulator. |
5. INSTALL GENERATOR REAR END COVER
(a) Install the generator rear end cover to the generator coil with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)
6. INSTALL GENERATOR CLUTCH PULLEY
(a) Temporarily install the clutch pulley onto the rotor shaft.
(b) Set SST (A) and (B).
SST 09820-63020
(c) Clamp SST (A) in a vise.
| NOTICE: Be sure to fix the flat surface of SST (A) in a vise. |
(d) Place the rotor shaft end into SST (A).
(e) Fit SST (B) to the clutch pulley.
(f) Tighten the pulley by turning SST (B) in the direction shown in the illustration.
Torque: without SST 110 N*m (1125 kgf*cm, 81 ft.*lbf)
with SST 84 N*m (857 kgf*cm, 62 ft.*lbf)
NOTICE:
|
(g) Remove the generator assembly from SST.
(h) Check that the clutch pulley rotates smoothly.
(i) Install a new clutch pulley cap to the clutch pulley.
Replacement
1. REPLACE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the
drive end frame.
(b) Using SST and a hammer, tap out the drive end
frame bearing from the d ...
Installation
1. Install generator assembly
(a) Install the bracket with the bolt.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
(b) Install the wire harness clamp stay.
Torque: 8.4 N*m (86 kgf*cm, 74 in. ...
Other materials:
Engine immobilizer
system
The vehicle’s keys have built-in transponder chips that prevent
the engine from starting if a key has not been previously registered
in the vehicle’s on-board computer.
Never leave the keys inside the vehicle when you leave the vehicle.
This system is designed to help prevent vehicle the ...
Perform zero point calibration of yaw rate and deceleration sensor (when
using sst check wire)
NOTICE:
While obtaining the zero point, do not vibrate the
vehicle by tilting, moving or shaking it and keep it
in a stationary condition. (Do not turn the ignition
switch to the ON position.)
Be sure to do this on a level surface (with an
inclination of less than 1 %).
(a) Proc ...
Transfer system
PRECAUTION
NOTICE:
1. Before disassembly, clean the transfer assembly of
any sand or mud to prevent it from entering inside the
transfer during disassembly and assembly.
2. When removing any light alloy part such as a transfer
cover, do not pry it off with a tool like a screwdriver,
but tap ...
